Setup and Calibration
System Unpack
1. Attach suitable lifting device to dispense system eye bolts.
WARNING:
Ensure lifting device will safely support dispense system weight of 246 lbs. (111.6 kg).
2. M12 x 4 mounting holes are provided for installing the dispense system to a table, bench, floor, etc.
utilizing customer supplied fasteners. Tighten mounting fasteners to specification in accordance with
manufacturer’s recommendations.
Initial System Startup and Bleed Procedure
WARNING:
In addition to the procedures detailed here, refer to the calibration/adjustment procedures in this
manual and the
Operator’s Card
prior to operating the Pro-Meter
A2K D2K H2K.
1. Supply electrical power to Pro-Meter A2K D2K H2K. Refer to the
Electrical Circuit Drawing
for additional
information.
2. Supply at least 80-100 psi (5.516-6.895 bar) of clean shop air to the air manifold ports. Refer to the
Pneumatic Circuit Drawing and Customer Product Manual for additional information.
CAUTION:
Utilize a desiccant, or equivalent drier, to ensure shop air is free of moisture.
3. Connect dispense system material supply lines to inlet/outlet valves. Refer to the
Fluid Circuit Drawing
and
Customer Product Manual
for additional information.
4. On systems equipped with a lead/lag plate, properly adjust the lead/lag plate. Refer to
Lead/Lag
Adjustment
for additional information.
5. Ensure the bleed valves attached to the seal cartridge assemblies are closed.
6. Log into the HMI Control Panel. Refer to
HMI Control Panel Login
below for login information.
7. Proceed to
Level 2 Setup
HMI Control Panel Screen.
8. Select the
Level 1 Setup
push button to proceed to the
Level 1 Setup Menu
HMI Control Panel Screen.
9. Select the
Valve Setup
push button to proceed to the
Valve Setup
HMI Control Panel Screen.
10. Open the inlet valves by enabling the
High Vol Inlet
and
Low Vol Inlet
push buttons.
11. Ensure the outlet valves are closed.
NOTE:
The
High/Low Vol Outlets
push button should not be illuminated on the
Valve Setup
HMI Control
Panel Screen.
12. Supply air pressure to the dispense system. Supply 80-100 psi (0.55-0.69 MPa, 5.52-6.89 bar).
CAUTION:
Utilize a desiccant, or equivalent drier, to ensure shop air is free of moisture.
13. Connect clear tubing to bleed valve ports.
CAUTION:
Tubing utilized should be 0.25 inch (6.35 mm).
14. Open bleed valves and allow them to remain open until air free material emerges.
WARNING:
Utilize a suitable container to collect material bled from bleed valves.
15. Close bleed valves.
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