Nordson FoamMelt 200 Product Manual Download Page 213

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A 10-23

2015 Nordson Corporation

Manual

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Kalrez Brand Assemblies and

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Hose/Gun Test Plugs

Summary of Contents for FoamMelt 200

Page 1: ...FoamMelt 200 Processor NORDSON CORPORATION DULUTH GEORGIA USA www nordson com...

Page 2: ...cking Plus Trends Tribomatic Ultrasaver UpTime Veritec VersaBlue Versa Coat Versa Screen Versa Spray Walcom Watermark and When you expect more are registered trademarks of Nordson Corporation Accubar...

Page 3: ...vent of Unit Malfunction A 1 5 Danger of Burns A 1 6 7 Maintenance Repair A 1 6 8 Cleaning A 1 7 9 Thermoplastic Hot Melt Material A 1 8 10 Equipment and Material Disposal A 1 8 1 Introduction A 2 1 O...

Page 4: ...A 2 15 System Controls Area A 2 17 6 Pump Speed System Pressure Control Panel A 2 20 7 Gas Control Panel A 2 20 8 Theory of Operation A 2 22 Melting Stage A 2 22 Mixing Stage A 2 22 Gas Modulation A 2...

Page 5: ...Controls A 4 8 Programming Guidelines A 4 9 Temperature Programming Shortcuts A 4 10 Individual Zones A 4 10 All Zones A 4 12 5 Clock Controls A 4 13 Setting the Clock A 4 13 Standby and Heater Times...

Page 6: ...Speed A 5 7 Viscosity A 5 8 Density Reduction A 5 8 Circulation to Output Ratio A 5 8 6 Density Control Adjustment A 5 9 Taking a Hot Melt Sample A 5 9 Taking a Foam Sample A 5 10 Density Determinati...

Page 7: ...d Replacement A 6 11 Density Controller and Filter Installation A 6 12 8 Testing the Pressure Relief Valve A 6 13 9 Flushing the System A 6 14 Pumping Out Old Material A 6 14 Adding New Material A 6 1...

Page 8: ...Preparation A 9 14 Disassembly A 9 14 Cleaning and Inspection A 9 16 Assembly A 9 16 5 Density Controller Rebuild A 9 17 6 Pressure Relief Valve Replacement A 9 18 7 Drain Valve Replacement A 9 20 8 H...

Page 9: ...y A 10 15 6 Control Panel Assembly A 10 19 7 Gas Panel Assembly A 10 20 FM 200 Accessories A 10 22 Kalrez Brand Assemblies and O Rings A 10 23 Hose Gun Test Plugs A 10 23 8 Available Service Kits A 10...

Page 10: ...ubleshooting Tables B 1 2 Internal Hose or Gun Zone Not Heating Table B 1 2 Settings Changed or Lost B 1 2 Processor Not Powering On B 1 3 Control System Indicating a Warning or Fault B 1 5 4 Troubles...

Page 11: ...anel Replacement B 2 13 Removal B 2 13 Installation B 2 14 5 Control Assembly Replacement B 2 15 Removal B 2 15 Installation B 2 16 6 Unit Specific Board Replacement B 2 17 7 RTD or Thermostat Replace...

Page 12: ...bly C 1 11 Hopper Removal C 1 11 Grid Disassembly C 1 12 8 Tank Assembly Installation C 1 13 Reservoir and Manifold Installation C 1 13 Grid Installation C 1 14 Hopper Installation C 1 15 9 Final Asse...

Page 15: ...d or damage to the unit or other equipment With this in mind here are some basic safety recommendations S Read and become familiar with this Safety section prior to installing operating maintaining or...

Page 16: ...RNING Risk of electrical shock Failure to observe may result in personal injury death or equipment damage WARNING Disconnect equipment from the line voltage WARNING Hot Risk of burns Wear heat protect...

Page 17: ...cument are considered unintended uses and not in accordance with governing regulations WARNING Use of this equipment in ways other than described in this document may result in personal injury death o...

Page 18: ...es or hoses in high traffic areas The unit should be operated by qualified personnel in accordance with the instructions presented in this document WARNING Failure to follow the safety procedures can...

Page 19: ...still S Never point hand guns or applicator nozzles at yourself or other persons WARNING An operator or service technician working with the unit should be aware of less obvious dangers that often cann...

Page 20: ...ing cold clean water S Do not forcefully remove hot melt material from the skin S Immediately seek medical attention Allow only qualified personnel to perform the procedures described in this document...

Page 21: ...g halogenated hydrocarbon fluids Examples of common halogenated hydrocarbons are dichloromethylene 1 1 1 trichloroethylene and perchloroethylene Halogenated hydrocarbons may react violently with alumi...

Page 22: ...ion sheet before working with any hot melt material S Ensure the work area is adequately ventilated S Do not exceed recommended processing temperatures Doing so creates a danger to personnel due to de...

Page 30: ...ription A 2 6 E 2015 Nordson Corporation All rights reserved Manual 0 5 4 G 2 7 4 3845 3845 H 2 5 3 5 H 2 H 9 9 S H S 1 3 Operating Modes Startup Mode Operating Mode Standby Mode 4 Control Assembly Bo...

Page 40: ...orporation All rights reserved Manual 4 B 4 C S 8 S 4 51 S 8 8 S 8 8 S 8 83 4 51 S 8L 4 51 S A84 83 S A84 83 3 C S 83 4 H S A 8 H S H S 8394 S 8394 8 834 38 4 H 8 8 4 H C S S S S S S S S S S S H S S S...

Page 42: ...scription A 2 18 E 2015 Nordson Corporation All rights reserved Manual 4 F 4 3 4 S H H S S 3 4 S H S S 3 4 4 51 A84 83 S 4 51 S 3845 S S H H S A84 83 S 4 51 S H S H S 4 H 3845 System Controls Area con...

Page 43: ...Description A 2 19 E 2015 Nordson Corporation All rights reserved Manual A84 83 A84 83 NOTE H A84 83 283 M 8 83 4 51 8L 4 51 A84 83 A84 83 NOTE 283 M NOTE H 3845 843 4 3 NOTE 4 9 4 B 283...

Page 44: ...on A 2 20 E 2015 Nordson Corporation All rights reserved Manual 3 4 G 4 885 8 38 38 4 G 885 8 38 38 5 5 3 4 4 4 3 0 4 4 3 4 2 B 4 2 2 F 2 4 2 G 4 6 Pump Speed System Pressure Control Panel 7 Gas Contr...

Page 45: ...Description A 2 21 E 2015 Nordson Corporation All rights reserved Manual 4020010A SYSTEM PRESSURE PSI PUMP SPEED bar GAS ON OFF GAS FLOW LOW GAS SUPPLY GAS CONTROL 1 2 4 3 5 6 7 8 9 4...

Page 48: ...CONTROL BOARD GAS CONTROLLER GAS CYLINDER GAS PRESSURE REGULATOR PUMP CHECK VALVE GAS PRESSURE GAUGE PRESSURE SWITCH REEDEX VALVE PUMP SPEED SYSTEM PRESSURE TANK RES PRESSURE DRAIN VALVE MANIFOLD DENS...

Page 54: ...015 Nordson Corporation All rights reserved Manual 8 3 4 1 3 4 8 3 4 4904007 1 2 3 4 5 6 _ _ _ _ _ _ _ _ _ _ 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 _ _ A 0 6 Hoses Sup...

Page 60: ...A 3 10 E 2015 Nordson Corporation All rights reserved Manual 7 0 B C 8 8 C 3 4 A C 3 4 A 3 4 C G 8 H G 8 3 4 3 4 4130689A A H G 8 3 4 8 3 4 Strain Relief Installation Main Electrical Service...

Page 68: ...0 3 4 134 124 36 4 3 4 36 4 3 4 36 4 8 3 4 F 3 4 E 6 D H 9 8 3 G04 C 3 4 3 8 4 4130935A TURN STANDBY ON TURN HEATERS ON ENTER STANDBY IF STANDBY ON OFF STATUS 5 6 WARNING CONDITION 7 8 TB10 TB20 POWER...

Page 69: ...130933A ENTER STANDBY IF GUNS NOT FIRED DISABLE HOSE GUN DISABLE HOSE GUN STANDBY ON OFF STATUS WARNING CONDITION 1 2 3 4 5 6 POWER ON OFF STATUS PUMP ON OFF STATUS TURN STANDBY ON DISABLE HOSE GUN DI...

Page 76: ...ult for the overtemperature setpoint is 204 _C 400 _F If the Safety Data Sheet SDS for your adhesive gives a flash point that is below 218 _C 425 _F be sure to reset the overtemperature setting to at...

Page 77: ...7 5 3 9 9 1 9 9 9 9 0 2 34 56758 1 1 1 1 2 A 1 D 1 7 9 9 _5 E_ 1 9 3 1 A _5 _ 1 D D C _5 _ 1 5 5 1 1 5 5 1 4 9 9 9 C _5 _ 1 D A D _5 _ 1 D F 3 51 9 3 B 1 C _5 _ 1 D A D _5 _ 1 1 1 1 1 1 3 3 6 7 403 1...

Page 78: ...on All rights reserved Manual Table contd Feature No Feature Description Optional Settings 3 1 1 1 3 9 1 1 1 7 1 1 1 7 1 9 3 C 6 1 3 A 6 1 3 F 6 1 3 H 9 9 9 7 9 3 9 1 1 D D _5 _ 1 9 7 9 7 9 6 1 3 6 1...

Page 79: ...tion A 4 7 E 2015 Nordson Corporation All rights reserved Manual 7 9 9 2 34 S 9 S 9 S 7 9 S 1 1 9 9 9 9 2 34 9 9 9 9 1 B 9 1 D 1 9 9 1 1 D 1 7 9 9 9 9 7 9 7 1 7 1 9 1 1 9 7 9 9 7 9 9 7 9 1 3 I O Board...

Page 81: ...on are affected Follow these guidelines when configuring temperature settings S Check the Safety Data Sheet SDS for the recommended operating temperature of the adhesive that you will use S For a zone...

Page 82: ...Configuration A 4 10 E 2015 Nordson Corporation All rights reserved Manual 9 9 9 0 1 7 3 3 2 3 3 6 NOTE 9 9 1 1 9 9 9 0 1 9 1 1 0 1 NOTE 0 9 9 1 Temperature Programming Shortcuts Individual Zones...

Page 86: ...Configuration A 4 14 E 2015 Nordson Corporation All rights reserved Manual 9 C 5 E 1 9 9 C 5 5 0 C 4103935 1 2 3 6 5 4 Fig Setting the Current Day and Time 1 1 1 0 0 S 1 S 0 1 Setting the Clock contd...

Page 88: ...Configuration A 4 16 E 2015 Nordson Corporation All rights reserved Manual Setting Standby and Heater Times 9 56758 56758 9 9 1 1 9 0 NOTE 9 3 L 6 5 9 B C 0 1 1 1 1 0 1 C 0 1 A F 3 L 6 F...

Page 89: ...Configuration A 4 17 E 2015 Nordson Corporation All rights reserved Manual Deleting Standby and Heater Times 9 0 NOTE 9 9 1 1 9 5 1 9 C 0 1 1 0 1 M M M M1 9 1 C Deleting an Entire Day 9 9...

Page 90: ...Configuration A 4 18 E 2015 Nordson Corporation All rights reserved Manual 9 S 9 3 3 21 3 L 6 1 3 L 6 1 S 9 3 21 3 L 6 1 3 L 6 1 S 731 9 3 L 6 1 S 7 1 3 L 6 1 Example of Seven Day Clock Use...

Page 91: ...reserved Manual 0 9 9 A 9 A 7 1 3 1 3 1 1 AD 5 D 1 4 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 4 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 37 1 9 9 9 9 A...

Page 92: ...n All rights reserved Manual 9 F 9 F 9 3 1 3 1 3 51 1 AD 5 D 1 4 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 4 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 37 2...

Page 95: ...4 23 E 2015 Nordson Corporation All rights reserved Manual 9 9 5 1 1 9 7 1 7 1 7 1 A 7 A 5 1 5 C 1 5 1 5 5 1 1 4 9 C _5 1 A 5 1 C _5 1 A 5 1 1 1 1 3 1 3 1 1 3 1 1 1 3 1 1 1 7 1 7 1 7 1 9 9 Customized...

Page 107: ...20073A 900 800 700 600 500 400 300 200 100 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 System Output lb hr Maximum 3 1 Circulation to Output Ratio 2 1 Circulation to Output Ratio Minimum Recommended...

Page 109: ...Operation A 5 9 E 2015 Nordson Corporation All rights reserved Manual S S S S 4 C 0 6 4 3 E 69 6 C E 69 6 3 3BC3 C C F G 3 3BC3 6 Density Control Adjustment Taking a Hot Melt Sample...

Page 110: ...Operation A 5 10 E 2015 Nordson Corporation All rights reserved Manual 6 56 E I I A 3 3BC3 B I I A 3 E 69 6 E 269 65 C E 69 6 F 3 A E 269 65 G E 56 NOTE J J A H I 0 C NOTE C Taking a Foam Sample...

Page 113: ...13 E 2015 Nordson Corporation All rights reserved Manual C 3 B A A 4020014A SYSTEM PRESSURE PSI PUMP SPEED bar 2 1 2 3 B C B 2 S S A G A 9 00 0 I G I A 0 00 C 7 System Pressure Adjustment Changing Sy...

Page 114: ...2015 Nordson Corporation All rights reserved Manual S M S S S 1 1 S 0 A S 0 A C69 6 2 9 0 0 3 C69 6 2 9 C69 6 2 9 0 C69 6 2 9 3 C69 6 2 9 3 C B C 4 C 9E 3 B C 9E 2 C 8 System Monitoring Zone Temperatu...

Page 115: ...Operation A 5 15 E 2015 Nordson Corporation All rights reserved Manual B 3 C B C 4 C 9E 3 B NOTE 3 5 9 Feature No Fault F 0 C G 0 C H 0 C 2 C C 2 Fault Code Description 9 0 4 4 0 25 B5 Fault Log...

Page 117: ...rom a manifold return port 2 Position the hose over a suitable waste container and secure it 3 Press the PUMP key 4 Set the pump speed to 100 rpm to pump the adhesive out through the hose NOTE Tighten...

Page 124: ...Maintenance A 6 2 E 2015 Nordson Corporation All rights reserved Manual 01 2 334 252 31 3220 3 6 2 789 8 18 8 2 2 4020020A Opening the Manifold Cover 6 2 89 8 01 Relieving System Pressure...

Page 129: ...2015 Nordson Corporation All rights reserved Manual 0 7 G S S 7 7 7 1 0 2 2 9 E 6 Checking the Hydraulic Gas and Electrical Connections 7 Checking and Cleaning the Filter Assembly Density Controller...

Page 130: ...Maintenance A 6 8 E 2015 Nordson Corporation All rights reserved Manual 4020033A 1 2 3 Disconnecting the Wire from the Density Controller 2 6 2 0 Density Controller and Filter Removal contd...

Page 141: ...Troubleshooting A 7 1 E 2015 Nordson Corporation All rights reserved Manual Section A 7 Troubleshooting Problem Possible Cause Corrective Action 0 1 2 3 4 0 1 5 1 Introduction 2 Mechanical...

Page 142: ...Troubleshooting A 7 2 E 2015 Nordson Corporation All rights reserved Manual Problem Possible Cause Corrective Action 6 0 1 6 6 3 785 0 1 3 4 0 1 9 S S 6 3 785 S 6 3 785 2 Mechanical contd...

Page 147: ...MPTY REFILL CONN 1 2 1 3 OVERFILL P2 2 P1 1 E1 3 CT 4 CONN 2 1 5 4 2 LEVEL DETECTOR PRESSURE SWITCH 134 139 WH RED BK 15 12 200 240V 3 X1C 1 X2C 232707 1 AP5 GO TO PG 1 ZONE A 8 BP2 YV1 K2 115A 116A 1...

Page 149: ...G 2 G 2 C D HOSE 3 RTD GUN3 4 3 5 3 4 5 RTD GUN2 4 4 2 G 1 2 G 1 5 3 5 3 LEVEL 1 XT2 GND FIL 1 G14 GS1 G12 G11 2D 2C 2B 2A MTR SPEED HOPPER SOURCE GROUND DOOR WELDMENT GROUND STACK LIST LEVEL 2 LEVEL...

Page 151: ...L DETECTOR PRESSURE SWITCH WH RED BK 15 12 400V3 X1C 1 X2C 232708 1 AP5 GO TO SHEET 1 ZONE A 8 BP2 YU1 K2 115A 116A 116B 17 98 133 AP10 3A 4A 136 P1 AP9 AP8 15 16 94 95 99 97 96 25 24 23 22 14 21 20 1...

Page 153: ...OUND STACK LIST LEVEL 2 LEVEL 3 B A BACK STACK G8 WIRE COVER G10 1A LOCATION 3D GRID VISTA HOUSE G9 G7 G5 3B 2B 2D 3A WELDMENT BASEPLATE TANK RES X4 1 REAR PANEL G3 G2 EXP DOOR G6 G8 3C 2A 1A 2C REAR...

Page 159: ...pair A 9 3 E 2015 Nordson Corporation All rights reserved Manual 6 A 5 2 B C 6 4020037A 1 3 4 3 2 5 6 6 6 Fig A 9 1 Replacing the Drive Belt 1 Belt cover 2 Belt 3 Pulleys 4 Motor bolts 5 Motor 6 Screw...

Page 160: ...Repair A 9 4 E 2015 Nordson Corporation All rights reserved Manual 7 6 4020045A 1 2 4 3 1 Fig A 9 2 Removing the Pulley 1 Cap screw 2 Key 3 Pulley hub 4 Bushing Drive Assembly Removal...

Page 161: ...anual 6 D D A A C B 4020038A 2 5 4 3 6 7 10 8 1 9 Fig A 9 3 Removing the Drive Assembly 1 Collar screws 2 Bolts and flat washers 3 Motor plate 4 Motor plate spacers 5 Bolts 6 Motor 7 Drive assembly sp...

Page 162: ...ve 3 to the drive coupling 1 Remove the retaining sleeve 2 Push the exposed dowel pin out of the coupling and remove the coupling 3 Remove the external retaining ring 5 and flat washer 6 from the driv...

Page 163: ...on All rights reserved Manual 3 6 F 6 G G G Fig A 9 5 Face Seal Components 1 Viton housing seal 2 Face seal seat orient groove as shown 3 Ceramic face seal ring 4 Viton shaft seal 5 Shaft seal housing...

Page 165: ...ion All rights reserved Manual 4020040A 1 2 6 8 7 5 4 3 Fig A 9 6 Installing the Alignment Plate 1 Alignment tool 2 Alignment plate 3 Gasket 4 Insulator 5 Gasket 6 Grid 7 Pump drive shaft 8 Bolts lock...

Page 168: ...Repair A 9 12 E 2015 Nordson Corporation All rights reserved Manual 4 5 H 9C 6 3 1 2 0 6 5 6 B 3 Pulley Installation and Alignment contd 4 Pressure Control Valve Replacing the Pressure Control Valve...

Page 171: ...rights reserved Manual 3 4020036A 1 3 4 2 Fig A 9 8 Separating the Actuator Assembly from the Valve Body 1 Valve actuator assembly 2 External O rings 3 Lapped valve seat 4 Valve body 6 5 Fig A 9 9 Rem...

Page 173: ...Repair A 9 17 E 2015 Nordson Corporation All rights reserved Manual 1 2 0 6 6 D NOTE 9 A B9 6 9 S 9 6 B NOTE D Fig A 9 10 Disassembling the Density Controller 1 Bung 2 Slug 3 Spring 4 Core 5 Density C...

Page 175: ...air A 9 19 E 2015 Nordson Corporation All rights reserved Manual 4020023A 1 2 3 4 5 Fig A 9 11 Replacing the Pressure Relief Valve 1 Insulation plug 2 Access plug 3 Pressure relief valve 4 Cover 5 Scr...

Page 176: ...air A 9 20 E 2015 Nordson Corporation All rights reserved Manual 1 2 0 6 6 G 6 4130836 1 2 3 Fig A 9 12 Replacing the Drain Valve 1 Alignment screw 2 Washer 3 Drain valve 6 G 0 7 Drain Valve Replaceme...

Page 177: ...rporation All rights reserved Manual 3 6 1 2 0 6 5 3 4020026A 1 5 4 3 2 Fig A 9 13 Hose Connector O ring Replacement 1 Electrical socket 2 Hose electrical plug 3 Hose 4 Connector 5 Manifold port 8 Hos...

Page 181: ...4020030A 8 10 9 1 2 3 6 7 11 4 5 Fig A 9 14 Gas Control Panel Repair 1 Pressure switch wires 2 Elbow 3 Regulator 4 Regulator knob 5 Gauge fitting 6 Gauge 7 Pan head screws 8 Reedex valve 9 Wire leads...

Page 184: ...pair A 9 28 E 2015 Nordson Corporation All rights reserved Manual 1 2 6 5 5 6 B NOTE H NOTE D 5 K NOTE 3 3 C 3 676 K 5 K66 K Gas Pressure Check Valve Replacement Pressure Transducer Assembly Replaceme...

Page 187: ...rdson Corporation All rights reserved Manual 4020022A 6 5 4 2 3 7 1 Fig A 9 15 Opening the Electrical Enclosure 1 Screws 2 Vista control panel 3 Electrical enclosure door 4 Screws 5 Screws 6 Screws 7...

Page 192: ...EW FLAT HEAD RECESSED M5 X 25 S 3 3 5 78 S 3 A 56 8 B S 5 5 S 5 6 3 C S A 3 56 D 3 5 3 E S B 8 S 5 3 3 A 6 D 8 B E 69 3 6 3 6 EE 69 3 6 3 8 5 3 A 3 8 B A 3 75 8 336A 3 D 73 8 63 3 86 5 3 396 3 3 6 3 B...

Page 193: ...All rights reserved Manual Item Part Description Quantity Note A 3 75 B C C 3 D 73 8 63 C 86 3 8 E 3 D 736 63 3 E 3 A 3 8 B E A 3 B 6 B 3 E C 6 B 4020042A 2 3 4 5 6 9 7 8 10 11 12 13 14 15 17 20 18 19...

Page 194: ...3 A B E B C C E A 3 56 D 5 E E E A 3 75 B B C 63 86 63 E 3 A B 8E B E A 3 56 D 5 8E E C A 3 75 69 3 8E C CCE D 1 3 B E C 3 7 78 86 63 C E 7 5 3 5 63 C C E 3 5 E E 3 A 6 D B E 3 3 3 3 D E A 3 56 D 5 E...

Page 195: ...reserved 321222_06 Issued 04 2015 Manual 1 2 3 4 5 6 7 8 10 11 12 9 13 14 15 17 18 16 19 20 22 23 21 A B 4 1 2 3 Fig A 10 2 Motor Components A Previously used drive belt components B New Goodyear Sile...

Page 196: ...anual 7 EEC 69 3 9 8 5 6 3655 3 9 8 5 E E A 3 75 8 69 3 E E 3 A 8 B 5 D E C 3 A 3 C E 3 A 57 3 55 C 86 5 3 E 5 8 566 EC EE 5 6 365 8 5 5 5 3 5 8 5 E 3 763 G 7 C 5 9 EE B 3 3 C 5 8 5 3 A B 8 8 B B 8 B...

Page 198: ...78 8 5 E D 3 3 A 56 B A C 3 3 396 3 78 C E C A 3 75 B B E E A 3 56 D 5 8E E C 3 A B 8E B C E A 3 75 B EC E C C B 8E B E C 3 A B 8E E E 3 A 8 B 5 D 69 3 8 765 78 C 36 3 78 E 3 A 3 9 59 C E A 3 56 D 8 5...

Page 200: ...9 59 3 3 6 365 S 6 9 59 3 3 6 365 S 9 59 3 3 6 365 S 5 6 365 9 59 S 3 68 3 6 3 6 365 9 59 S 6 3 9 6 C B E B S 9 59 C S B 3 5 3 E E S 3 A B 56 E B S 6 3 9 6 E B C A S 6 S 6 3 9 6 E B B S 3 A 56 D C B C...

Page 201: ...B E B S D 6 I 8 S 3 A 56 B S 6 3 9 6 B E B S 63 6 3655 3 7 5 3 C S 6 3 A 8 5 E S 63 7 5 3 S 5 65 S 5 65 9 6 E S 5 65 56A 9 6 S 3 68 3 6 B EE 6 B J S A 55 8 5 S 3 3 763 S 36 I 8 S A B 5 6 3655 3 E S 5...

Page 202: ...0 12 Parts E 2015 Nordson Corporation All rights reserved Manual 4020056A STD 1 3 5 7 9 11 13 15 1 2 4 3 5 6 8 22 21 20 17 19 17 18 16 15 14 13 12 10 9 23 7 11 7 Density Controller Filter Assembly Par...

Page 203: ...C S 6 3 9 6 B C 6 E S 57 3 C E S 7 B E B 7 56 E C S 6 5D E S 6 56 E 7 C E S 3 5D C E S 3 3 B E C E S 6 63 8 5 E B E S 3688 3 3 E B 6 E E C S 3688 C S 7 5 3 5 63 E S A 5 8 78 C C S 69 3 5 3 78 E S 56...

Page 205: ...9 6 E E C S B 8 B C E S A 3 56 D 8 5 8 S 5 8 5 78 S 663 A 5 8 E S B 8 K 3 E S A 3 56 D K C S 3 A 9 56 C S 5 6 5 B EE S D B 8 5 C S 3 3 9 3 A E S 3 5 88 B 56 C S 3 D 3 5 S 6 63 8 9 S 3 5 1 D 6 S 3 3 S...

Page 206: ...6 Parts E 2015 Nordson Corporation All rights reserved Manual S 3 6A 3 5 78 C S 5 86 63 78 E E S 3 A 6 D 8 B 5 D S A 3 36 36 5 3 5 5 S 3 6A 3 9 78 S 3 6A 3 9 78 6 H 9 H 9 H 5 Electrical Panel Assembly...

Page 209: ...EE 5 6 365 8 5 78 S 3 3 9 3 A E CE S 3 A 9 5 D E S B 8 K 3 E S A 3 75 B B E S 5 5 B E S A 3 56 D 5 K C E C S B 8 B C E E S A 3 75 EE B C EEE S A 5 8 6 365 5 S 5 6 365 86 63 78 S 5 6 365 78 C S 5 8 8 3...

Page 210: ...Manual 7 5 8 5 78 S 5 8 78 C S 5 6A 8 5 E B E S 3 5 63 3 3 3 E C S B 8 E S A 3 56 D 8 3 5 8 E CE S 3 A 9 5 D C S 3 3 9 3 A E E S 5 C S 9 59 3 B E S 3 A 3 8 B C S 5 6A C S 5 5 5 E C S 3 5 E 7 8 5 C S 6...

Page 212: ...8 3 5 A6 65 5 763 8 8 9 6 8 3 5 A C 76 3 65 5 763 9 6 8 3 5 8 8 8 8 E 8 8 C 7 5 3 3 E 88 8 C 7 5 3 3 88 8 C 7 5 3 3 E 88 8 E ECC 7 5 3 3 E 88 8 C 7 5 3 3 88 8 E EC 7 5 3 3 E 88 8 C EC 7 5 3 3 E 88 8...

Page 213: ...reserved Manual E C C C E C E C C C C C C C C C C C C CC C C C C C E 8 C C C CC 8 C CL C C E C C C CC C C M C E C C E 8 C E LL LLL C C E C C C CC 6 L LL 6 LLL 3 2 4 4 3 9 C 39 D 5 9 S 5 6 S 5 9 Kalre...

Page 214: ...6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E E D 39 78 8 765 3 8 S 8 765 8 3 5 S 6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B EC D 39 78 6 5 3 C S 8 6 5 3 S 5 9...

Page 215: ...36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E D 39 78 8 765 6 8 S 8 765 8 6 5 S 6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B E D 39 78 6 5 6 C E S 8 6 5 S 5 9 6 5 6 B E S 3 A 5...

Page 216: ...5 36 6 A 9 5 C S C S 5 63 C C S 3 A B 5 S 6 63 A 3 63 5 E S 3 A 6 D 8 B 5 D E S 3 A 56 8 B C E S 5 3 6 3 S 5 3 6 3 3D 3 6 C E S 68 6 38 5 I6 6 E S 5 3 9 3 6 6 H O C E H P H 4 6 D D 78 C C S D 8 765 78...

Page 217: ...D 3 3 8 8 5 S 5 9 6 M S 6 3 9 6 M C A 36A S 6 3 9 E M C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B S 6 3 9 6 E B B C E S 5 6 3 396 3 3 7 C E S 5 6 3 7 CE S 5 6 6 3 3 7 E S 5 6 3655 S 5 3 6 3 3D 3 6 C E S 6...

Page 218: ...96 3 3 6 3 39 E E 39 D 78 8 765 3 8 E 39 D 78 8 765 6 8 7 7 5 3 3 8 C 3 A 3 3 EE 3 55 K CE 3 A 8 3 C 9 59 3 B C D 6 6 3 C D 3 6 3 9 C D 6 63 6 3 C E 5 7 8 3 7 6 365 7 5 3 9 59 3 3 6 365 3 3 8 5 6 365...

Page 219: ...36 3 55 63 E 6 3 9 6 E 8 765 6 63 6 3 9 6 E 3 3 6 365 9 59 6 3 9 6 3 3 6 365 9 59 8 6 3 9 6 6 365 7 5 3 E 6 3 9 6 C B B 8 765 6 3 9 6 E B B 3 9 8 5 D 3 B E 3 9 59 6 3 9 6 B C 3 9 59 6 H 5 3 6 3 6 763...

Page 220: ...D E D 0 1 4 4 2 CEC _ C _ CEE _ C _ CE C 7 M 2 M O CC 63 B 6 7 CE 63 B 6 7 C 63 B 6 E 7 2 E C E 68 6 55 6 D C E 6 6 8 765 7 C E 6 6 7 3 C C E 6 6 7 _ 9 3 6 12 Optional Parts and Equipment Gun Install...

Page 223: ...s A 11 1 E 2015 Nordson Corporation All rights reserved Manual Section Specifications 01 2 3 4 5 0 5 2 5 0 5 2 0 2 4 0 6 6 2 7 3 8 9 0 2 01 2 0 2 7 4 0 2 1 0 4 2 1 0 2 0 4 2 1 Introduction 2 System Sp...

Page 225: ...cifications A 11 3 E 2015 Nordson Corporation All rights reserved Manual 3 3 Table 3 3 04 2 0 2 G 0 2 F 0 2 0 2 D 0 2 0 2 0 4 2 0 2 4 0 2 0 2 B 0 112 1 4 0 2 H 4 0 2 1 0 4 2 B 9 A I 7 0 7 2 3 Dimensio...

Page 227: ...73A 900 800 700 600 500 400 300 200 100 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 System Output lb hr Maximum 3 1 Circulation to Output Ratio 2 1 Circulation to Output Ratio Minimum Recommended Pum...

Page 231: ...Troubleshooting B 1 1 E 2015 Nordson Corporation All rights reserved Manual Section Temperature Control Troubleshooting S 0 S 0 1 S 0 2 3 S S S 4 5 4 S 6 4 7 S 5 1 Introduction 2 Electrical Safety Dur...

Page 232: ...l Troubleshooting B 1 2 E 2015 Nordson Corporation All rights reserved Manual 8 9 _0 2 _ 3 0 5 _0 2 _ 3 5 1 6 4 6 1 1 1 1 1 3 Troubleshooting Tables Internal Hose or Gun Zone Not Heating Table Setting...

Page 233: ...Temperature Control Troubleshooting B 1 3 E 2015 Nordson Corporation All rights reserved Manual 1 1 0 1 478 1 0 478 1 1 0 1 6 A 1 1 0 B 4 C 1 B 7 B B 1 4 4 4 1 1 Processor Not Powering On...

Page 234: ...X4 XP1 XS4 XS3 X3H XS2H XS1H X2H X2C J2C J1C X1C XS4A XS4B XS4C XS3A XS3B XS3C XS3D XS2A XS2B XS1A L1 L2 L3 1 3 4 5 X1GR R1 L1 C1 D1 U1 R2 R3 XS2GR MOV1 XS1GR C2 R4 Q1 X1H 2 XP6 XP4A XP1 XP5 XP3 XP2...

Page 235: ...anual 8 8 6D 1 D C7 E6 5 1 5 1 2 3 5 610400028 2 1 3 4 5 Fig B 1 2 Fault Indicators 1 FAULT light 2 Selector display 3 Multipurpose display 4 Actual temperature display 5 INTERNAL HOSE and GUN lights...

Page 236: ...ts reserved Manual Table 8 2 2 1 3 2 7 7 5 2 3 5 5 8 5 F 6 7 5 2 3 6 2 3 5 G A _0 2 _ 3 1 7 7 5 2 H 3 7 2 3 5 G _0 2 _ 3 1 1 7 5 2 3 1 2 3 1 1 5 1 7 7 5 5 4 7 71 0 F 5 G 2 I A3 F 1 0 1 4 1 _0 2 _ 3 1...

Page 238: ...l Troubleshooting B 1 8 E 2015 Nordson Corporation All rights reserved Manual 478 1 1 6 8 478 1 L S 4 56 4 1 478 1 S 4 5674 0 8 478 1 L S 4 56 4 1 478 1 S 4 5674 1 4 Troubleshooting Procedures Checkin...

Page 239: ...Temperature Control Troubleshooting B 1 9 E 2015 Nordson Corporation All rights reserved Manual S G 1 S G F S 1 2 73 2 3 4 478 1 7 7 1 2 3 2 3 1 1 Checking the Voltage Plug and Contactor Board Harness...

Page 240: ...Temperature Control Troubleshooting B 1 10 E 2015 Nordson Corporation All rights reserved Manual 1 2 73 4 478 1 7 7 1 0 1 5 G 1 S 0 S E 0 S 5 1 S 5 1 5 1 Checking a Heater or Heater Circuit...

Page 241: ...g B 1 11 E 2015 Nordson Corporation All rights reserved Manual 1 Table C 0 D C 4 1 Problem Zone C 4 I C 4 I C 4 I C 4 J J I C C C I C C C I E 4 I E 4 I E 4 I E 4 I E C C I E C C I 4 I E E E1 I Checkin...

Page 245: ...Temperature Control Troubleshooting B 1 15 E 2015 Nordson Corporation All rights reserved Manual 27 3 1 1 4 0D 1 6D 1 5 5 1 0 4 0 1 5 C 4 2 3 5 8 5 Troubleshooting Over Temperature Conditions...

Page 246: ...trol Troubleshooting B 1 16 E 2015 Nordson Corporation All rights reserved Manual 0 4 S 0 0 5 S S 0 1 5 0D 1 6D 5 1 1 1 1 5 1 1 1 2 73 Troubleshooting Over Temperature Conditions contd Checking an RTD...

Page 247: ...l Troubleshooting B 1 17 E 2015 Nordson Corporation All rights reserved Manual 4 478 1 7 7 1 1 0 1 S 1 1 1 1 NOTE 1 1 S 1 Table 1 1 9 3 8 3 6 1 1 1 G D 8 1 1 G 1 1 _0 2 _ 3 6 1 G 1 I 1 1 1 4 1 G 7 5 1...

Page 248: ...ubleshooting B 1 18 E 2015 Nordson Corporation All rights reserved Manual 0 1 1 1 S 1 4 1 1 S 1 4 4 1 1 S S 1 1 1 Table 4 0 1 1 2 0 0 E A C E C E C E C J E 2 3 C 2 3 A E 2 3 J C 2 3 E 7 Checking an RT...

Page 249: ...reserved Manual _F 5940833 _F 130 _C 54 _F _F _C _C _C 170 _C _C 77 99 121 143 166 188 210 232 _C _C _C _F 290 210 _F 250 _F 370 _F 410 _F 450 _F 330 _F 160 360 340 320 300 280 260 240 220 200 180 140...

Page 255: ...dson Corporation All rights reserved Manual 4130374A F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 1 3 2 F2 F1 F3 F4 F1 F2 F3 F1 F2 4 Fig B 2 1 Location of Fuses on Boards 1 Power board 2 Contactor board 3 5...

Page 256: ...mperature Control Repair B 2 4 E 2015 Nordson Corporation All rights reserved Manual 4020008A CR1 FU30 FU31 FIL1 MC1 PS1 FU32 TB1 Fig B 2 2 Power Supply and Motor Control Fuses 2 Replacing a Fuse cont...

Page 258: ...ature Control Repair B 2 6 E 2015 Nordson Corporation All rights reserved Manual 5 3C 0 5 3C 0 1 1 23 4 4 C 6 56 D 0 Removal C 6 B 0 NOTE 90 E E 3 Control Assembly Board Replacement Preparation Power...

Page 260: ...rol Repair B 2 8 E 2015 Nordson Corporation All rights reserved Manual Installation 7 C 6 E1 1 4130084 1 Fig B 2 4 Aligning the XP1 Connector Pins C 6 80 6 80 5 IS 9 0 J 80 56 5 9 IS 8 9 0 0 0 IS 9 D...

Page 262: ...trol Repair B 2 10 E 2015 Nordson Corporation All rights reserved Manual Installation 7 C 6 E1 0 0 4130078A 1 1 2 Fig B 2 5 Aligning the XP4A Connector 1 XP4A connector 2 XP4A connector pins C 6 6 0 5...

Page 263: ...11 12 13 Fig B 2 6 Control Assembly Repair 1 Control end frame 2 Vista operator panel 3 Display board 4 Control board 5 Power board 6 Screw with nylon patch 7 Screw with lock washer 8 Voltage plug 9 T...

Page 264: ...Temperature Control Repair B 2 12 E 2015 Nordson Corporation All rights reserved Manual Removal C 6 0 D 0 0 0 Installation 7 C 6 0 0 5 DIS 9 0 0 0 5 DIS 9 D 0 A 56 Display Board System Restoration...

Page 267: ...mperature Control Repair B 2 15 E 2015 Nordson Corporation All rights reserved Manual 5 L S S S S S 5 3C 0 5 3C 0 1 1 23 4 4 C 6 56 D 0 F G 0 8 6 0 9 90 E E B NOTE 5 Control Assembly Replacement Remov...

Page 269: ...mperature Control Repair B 2 17 E 2015 Nordson Corporation All rights reserved Manual H 5 5 5 5 7 5 M 5 5 0 1 1 23 4 4 5 5 7 N 2 6 Unit Specific Board Replacement 7 RTD or Thermostat Replacement Remov...

Page 270: ...Temperature Control Repair B 2 18 E 2015 Nordson Corporation All rights reserved Manual C 6 9 5 4130929A Fig B 2 8 Removing the RTD or Thermostat 8 5 6 5 Table 6 5 5 5 C 1 5 5 C Removal contd...

Page 275: ...eserved Manual Section 0 1 2 3 4 567 879 47 69 6 6 4 6 69 79 7 46 9 9 4 7 69 6 69 96 4 6 7 78 9 7 6 7 A 4 6 7 78 9 7 6 7 4 8B 4 75 6 4 7C 7 3 D6 9 C7 47 4 7 567 6 7 78 79B 567 9 4 687 69 3 9 69 69 9 4...

Page 278: ...ordson Corporation All rights reserved Manual 4 6 6 9 6 6 9 8 8 8 8 567 79 69 78 6 567 46 9 567 567 79 7 567 0 79 7 6 9 1 94798 567 0 79 7 6 9 1 C 0 F 1 C 0 F 1 C 0 F 1 3 Circuit Boards and Fuses 4 So...

Page 282: ...tion All rights reserved Manual 1 9 1 2 2 4020019A 5 5 1 2 3 4 6 5 Fig C 1 1 Removing Manifold Components 1 Drain valve 2 Density controller 3 Pressure control valve 4 Drip trough 5 Screws 6 Manifold...

Page 283: ...on All rights reserved Manual 8 2 9 5 4020012A 1 2 3 4 5 7 7 6 9 6 8 Fig C 1 2 Pump O ring Replacment 1 Hex nuts 2 Lock washers 3 Special flat washers 4 Pump 5 Pump O ring 6 Manifold O rings 7 Studs 8...

Page 287: ...on Corporation All rights reserved Manual 4020049A 1 3 2 4 5 6 7 8 9 Fig C 1 4 Removing Enclosures 1 Hopper lid 2 Hopper cover 3 Lid hardware 4 Screws 5 Hopper enclosure 6 Screws 7 Center support brac...

Page 288: ...E 2015 Nordson Corporation All rights reserved Manual 9 1 1 4020047A 1 3 4 2 Fig C 1 5 Removing the Insulation 1 Hopper insulation 2 Reservoir insulation 3 Grid insulation 4 Heater contacts 5 Enclosu...

Page 290: ...n All rights reserved Manual 4020050A 5 1 2 7 8 3 4 6 Fig C 1 6 Removing the Tank Assembly 1 Grid RTD 2 Grid thermostat 3 Spacers 4 Bolts 5 Reservoir thermostat 6 Reservoir RTD 7 Bolt washer and hex n...

Page 291: ...k Repair C 1 11 E 2015 Nordson Corporation All rights reserved Manual 2 9 1 8 1 5 5 5 4130701A 1 2 3 Fig C 1 7 Removing the Hopper from the Grid 1 Hopper 2 O ring 3 Grid 7 Tank Disassembly Hopper Remo...

Page 292: ...Nordson Corporation All rights reserved Manual 9 1 8 1 4020051A 5 7 6 4 1 2 3 Fig C 1 8 Removing the Grid from the Reservoir 1 Grid 2 Grid insulator 3 Reservoir 4 Hex nut 5 Bolt 6 Beveled washers 7 Fl...

Page 293: ...r C 1 13 E 2015 Nordson Corporation All rights reserved Manual 2 NOTE A 5 9 1 C DBS D C 1 9 1 E 6 2 1 NOTE NOTE 0 A 9 6 9 1 C BS C 8 8 C BS C 0 1 8 Tank Assembly Installation Reservoir and Manifold In...

Page 299: ...4 32 4 0 11 5 6 S 4 32 4 76 7 S 8 0 9 31 6 9 3 76 S 83 0 32 65 6 6 S 0 11 3 0 4 7 S 3 2 4 7 5 76 S 83 0 1 2 6 7 6 76 5 5 S 4 2 0 9 6 7 76 6 S 8 2 6 9 3 S 83 0 6 656 S 03 4 7 7 S 4 4 32 4 6 5 S 03 4 8...

Page 300: ...27 973591 S PLUG O RING STRAIGHT THREAD 11 16 1 28 101795 S GASKET GRID GEAR PUMP 2 29 101796 S SPACER GRID GEAR PUMP 1 30 1001873 S PLATE ALIGNMENT FM 200 1 31 983417 S WASHER FLAT M OVERSIZED 8 32 9...

Page 301: ...rdson Corporation All rights reserved Manual 4020060A 26 4 10 8 1 2 7 4 22 27 3 4 5 6 32 7 31 34 33 30 28 29 28 32 7 31 21 24 25 23 13 14 15 19 20 18 12 13 14 15 12 17 12 15 16 12 15 16 8 7 4 4 9 10 4...

Page 302: ...3 D 5 75 5 S 44 2 3 0 3 1 6 2 6 7 S 3 0 6 5 1 7 7 S 4 4 2 75 S 4 11 2 0 6 5 7 S 3 1 7 6 S 4 2 4 6 4 S 34 8 20 2 34 1 234 3 S 34 8 20 2 34 1 0 0 21 2 75 7 SES 1 2 3 02 20 3 8 20 4 6 75 6 SES 1 2 3 02 2...

Page 304: ...0 0 21 2 3 234 3 76 S 23 4 4 4 42 43 3 56 7 S 3 4 8 20 0 0 2 1 32 3 S 03 2 66 S 3 4 3 D S 0 4 5 76 S 3 3 4 3 03 2 5 5 77 S 83 0 32 9 9 4 6 76 S 23 4 4 4 92 43 4 7 7 S 1 4 4 S 1 4 234 3 S 1 4 0 0 21 2...

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