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Instruction Sheet

Part 1096694A

E

 2009 Nordson Corporation

P/N 1096694A

Encore

r

 Manual Powder Spray Gun

Trigger Switch Replacement

Preparation 

1. Remove the nozzle nut, nozzle, and electrode assembly.

2. Disconnect the powder feed hose adapter, purge air tubing, and air

wash tubing from the gun handle.

3. Disconnect the gun cable from the controller interface module.

Gun Disassembly 

1. See Figure 1.  Remove the top (M3 x 30) screw (11).

2. Slide the hook (10) off the display module (9).

3. Remove the bottom (M3 x 20) screw (12).

4. Carefully pull the display module away from the gun, then remove the

adhesive support pad and disconnect the trigger switch header.

5. Separate the gun cable/display module connectors (J3).

6. On the display module, carefully clean the switch header mounting

surface and surrounding area with isopropyl alcohol.  Allow the surface
to dry completely before connecting the new switch header.

11

12

9

10

J3

Adhesive

Support

Pad

Switch

Header

Figure 1

Display Module Removal

Summary of Contents for Encore 1096694A

Page 1: ...igure 1 Remove the top M3 x 30 screw 11 2 Slide the hook 10 off the display module 9 3 Remove the bottom M3 x 20 screw 12 4 Carefully pull the display module away from the gun then remove the adhesive...

Page 2: ...ure 2 Disconnecting Cable Power Supply and Removing Gun Body Screw 9 See Figure 3 Grasp the handle in one hand and the gun body in the other Press the thumbs of each hand together while pulling in opp...

Page 3: ...ith the bottom and rotating it up and away 27 Figure 6 Ground Pad Removal 14 See Figure 7 Separate the right and left handles 25 26 15 Remove the main trigger settings trigger and trigger actuator 16...

Page 4: ...s trigger 16 gusset Slide the triggers over the trigger pivot pin on the right handle half 15 18 17 16 25 Gusset Pivot Pin Locator Tabs Bottom Flat Figure 8 Trigger Switch Installation Steps 1 3 Assem...

Page 5: ...Pad and Base 6 Make sure the power supply is correctly installed in the gun body with the gun body rib between the mating grooves on the power supply Press on the end of the power supply to ensure th...

Page 6: ...J2 connector 8 Screw Boss Trigger Switch Gun Cable J3 Display Connector Power Supply J2 Connector Gun Cable J2 Power Connector Figure 12 Handle Assembly Steps 8 10 12 See Figure 13 Make sure the outle...

Page 7: ...der with the display module receptacle and push on the header to connect it Apply even pressure on the header to seal it tightly against the display module d Remove the liner from the new adhesive sup...

Page 8: ...wder feed hose adapter and hose to the gun 18 Connect the gun cable to the controller interface module 19 Turn on the interface and check the gun functions Trigger Switch Kit Part Description Note 109...

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