Nordson ColorMax3 Page 1 Product Manual Download

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ColorMax

Customer Product Manual

P/N 7135457_E

Issued 05/17

NORDSON GmbH



ERKRATH



GERMANY

For parts and technical support, call your nearest Finishing Customer Support Centre.

Find your nearest centre at www.nordson.com/directory

This document is available on the Internet at http://emanuals.nordson.com/finishing

Summary of Contents for ColorMax3

Page 1: ...05 17 NORDSON GmbH ERKRATH GERMANY For parts and technical support call your nearest Finishing Customer Support Centre Find your nearest centre at www nordson com directory This document is available...

Page 2: ...dson Corporation publication which is protected by copyright Original copyright date 2007 No part of this document may be photocopied reproduced or translated to another language without the prior wri...

Page 3: ...Change Record i Part 7135457 E E 2017 Nordson Corporation Change Record Revision Date Change 01 18 05 2017 Pneumatic Electrical diagrams updated...

Page 4: ...Change Record ii Part 7135457 E E 2017 Nordson Corporation...

Page 5: ...1 Installation 3 1 Transport 3 1 Unpacking 3 1 Storage 3 1 Preparing for Installation 3 1 Electrical Connection 3 2 Pneumatic Connection 3 2 Disassembly 3 2 Disposal 3 2 Booth Conditioning Procedure...

Page 6: ...8940 49 4131 894 149 Nordson UV 49 211 9205528 49 211 9252148 EFD 49 6238 920972 49 6238 920973 Italy 39 02 216684 400 39 02 26926699 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 0...

Page 7: ...n de bureaux ci dessous S Para obtener la direcci n de la oficina correspondiente por favor dir jase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax Africa Middle East DE...

Page 8: ...onnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically...

Page 9: ...lieve bleed off hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components Disconnect lock out and tag switches before servicing electrical equipment S Obtain and...

Page 10: ...objects in the spray areas shall be electrically connected to ground with a resistance of not more than 1 megohm as measured with an instrument that applies at least 500 volts to the circuit being ev...

Page 11: ...t off the system immediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction a...

Page 12: ...135457 E E 2017 Nordson Corporation Section 2 Description Intended Use The Nordson ColorMax3 Booth System is designed primarily as fast and easy clean booth Description of Components Figure 2 Typical...

Page 13: ...other due to the method of construction The booth structure is made up of a combination of stainless steel platform Apogee booth floor and PVC which allows the powder to be blown and wiped away easil...

Page 14: ...ve packing materials for possible later use or otherwise dispose of properly according to local regulations Storage Use suitable packaging materials Protect the unit from humidity large temperature fl...

Page 15: ...fuse circuit protection is provided at the source of supply Consult electrical schematic drawings for on site conditions and refer to engineering design Pneumatic Connection WARNING The air supply pre...

Page 16: ...tergent may be used for the first wash Repeat the wash with water only 6 Whilst allowing the booth to dry wipe the exterior of the booth The blow lance may be used to decrease the drying time CAUTION...

Page 17: ...nt Listed below is the composition of solvent we recommend for the initial set up and for maintenance cleaning S Distillate 5 S Butylacetate 17 S Cellesolve Acetate 5 S Acetone 20 S Benzene 80 110 15...

Page 18: ...powder onto the vibrator table in the Powder Feed Centre 2 Start booth extraction by pressing Fan start on the booth control panel 3 Put Powder Feed Centre into run mode Refer to Powder Feed Centre m...

Page 19: ...control manuals Figure 4 2 Preparation for color change 4 Put Powder Feed Centre into clean mode Refer to Powder Feed Centre manuals 5 Withdraw the guns so that just the nozzles are left inside the b...

Page 20: ...f the booth with the blow lance taking care not to scratch any surface and do not touch the booth walls 13 Clean the booth base using the blow lance taking care not to scratch Figure 4 4 Manual booth...

Page 21: ...gun and clean under the base of the cyclone then clean the inspection doors 20 Close the surge hopper under the cyclone and close the cyclone inspection doors Figure 4 6 Surge Hopper and Inspection Do...

Page 22: ...r shift disassemble all powder components clean each item removing any excess powder wipe with a lint free cloth and then reassemble S Inspect seals for damage and replace as necessary S Check vent ho...

Page 23: ...Maintenance 5 2 Part 7135457 E E 2017 Nordson Corporation...

Page 24: ...on given here contact your local Nordson representative for help The following tables provide general information for the troubleshooting of basic problems Sometimes more detailed information circuit...

Page 25: ...guns so nozzles are level with the booth internal wall 3 Contamination on colour change Inadequate cleaning Re clean system Insufficient or no spray to waste on start up with new colour Check recycle...

Page 26: ...be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies...

Page 27: ...low lance 2m for booth cleaning AR NS 7032370 Hand blow gun high pressure AR NS 769193 Hand blow gun high volume AR NS 736857 Valve pilot pneumatic 1 Dia immersion figure 1 AR A 736221 Kit valve diaph...

Page 28: ...Pneumatic Electrical Diagrams 8 1 Part 7135457 E E 2017 Nordson Corporation Section 8 Pneumatic Electrical Diagrams Description Part Number ColorMax3 Pneumatics J Box Booth Base rev R 02 258 423...

Page 29: ...rol circuit 24V DC Control circuit 0V DC Protective wire External voltage Rating Power consumption Rated voltage Control voltage Maximum back up fuse ColorMax3 Pneumatics and J Box Booth Base W x H x...

Page 30: ...Zimmermann Table of contents 03 05 2017 A0 3 Zimmermann Plant overview 28 03 2017 A0 4 Zimmermann Panel layout 29 03 2017 BO 1 Zimmermann CANOPY LIGHTS 28 03 2017 BO 2 Zimmermann MANUAL GUN SUPPLY 28...

Page 31: ...land Technical Office It must not in any case be used to the prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658 www nordson com...

Page 32: ...Nordson Deutschland Technical Office It must not in any case be used to the prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658...

Page 33: ...49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02 258 423 8 Pages of Rev R 28 03 2017 BOOTH LIGHT 2 BOOTH LIGHT 1 BOOTH LIGHT 3 BOOTH LIGHT 4 BOOTH LIGHT 6 BOOTH...

Page 34: ...the prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02...

Page 35: ...ics and J Box Booth Base 02 258 423 8 Pages of Rev R 28 03 2017 SPARE EXTERNAL GUN CLEANING 1 EXTERNAL GUN CLEANING 2 AIRKNIFE 1 AIRKNIFE 2 AIRKNIFE 3 AIRKNIFE 4 AIRKNIFE 5 AIRKNIFE 6 SPARE 7 8 9 9 8...

Page 36: ...prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02 258...

Page 37: ...type Target designation Connection point Terminal Jumper Page column Cable name Strip Cable name Terminal diagram Connection point Function text Target designation Cable type BO U1 X1 W2 Silflex N W1...

Page 38: ...age column Cable name Strip Cable name Terminal diagram Connection point Function text Target designation Cable type BO U1 X1 W10 Silflex N W1 W11 W13 Silflex N W12 W14 W15 W16 W17 W18 MANUAL GUN 1 GU...

Page 39: ...205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02 258 423 8 Pages of Rev R 03 05 2017 Cable type Target designation Connection point Terminal Jumper Page...

Page 40: ...block Ph nix Contact 1 U1 X1 End cover Ph nix Contact 1 U1 X1 Installation level terminal block Ph nix Contact 1 U1 X1 Installation level terminal block Ph nix Contact 1 U1 X1 Installation level term...

Page 41: ...d to the prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Bas...

Page 42: ...he prejudice of his interest Nordson Deutschland GmbH Heinrich Hertz Str 42 40699 Erkrath Tel 49 211 9205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02 2...

Page 43: ...205 0 Fax 49 211 254658 www nordson com Description ColorMax3 Pneumatics and J Box Booth Base 02 258 423 5 Pages of Rev R 28 03 2017 P1 BO V6 1 Air Knife 1 2051 1 Air Knife 2 BO V7 2061 1 Air Knife 3...

Page 44: ...Push in Fitting 1 2 to 2x 10mm ASCO Numatics GmbH 1 XP04 Double Nipple 1 OD OD ASCO Numatics GmbH 1 XP04 Reduction 1 5 OD to 1 ID ASCO Numatics GmbH 1 XP04 T Piece 1 5 ID ID ID ASCO Numatics GmbH 1 X...

Page 45: ...bH 6 XP09 Hose Tail 1 to 25mm ASCO Numatics GmbH 3 XP09 Blind Plug 1 4 ASCO Numatics GmbH 1 XP09 Blind Plug 1 ASCO Numatics GmbH 6 XP09 Bushing 1 ASCO Numatics GmbH 12 XP09 Joint Bolt Clamp 34 37mm SM...

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