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Trilogy

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 Air-Assisted Airless LT Manual Spray Gun

2

Part 1601052-03

E

 2016 Nordson Corporation

Personal Safety 

To prevent injury follow these instructions.

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Do not operate or service equipment unless you are qualified.

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Do not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly.  Do not bypass or

disarm any safety devices.

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Keep clear of moving equipment.  Before adjusting or servicing moving

equipment, shut off the power supply and wait until the equipment

comes to a complete stop.  Lock out power and secure the equipment to

prevent unexpected movement.

S

Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components.  Disconnect, lock out,

and tag switches before servicing electrical equipment.

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While operating manual spray guns, make sure you are grounded.

Wear electrically conductive gloves or a grounding strap connected to

the gun handle or other true earth ground.  Do not wear or carry metallic

objects such as jewelry or tools.

S

If you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately.  Do not restart the equipment until

the problem has been identified and corrected.

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Obtain and read Safety Data Sheets (SDS) for all materials used.

Follow the manufacturer’s instructions for safe handling and use of

materials, and use recommended personal protection devices.

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Make sure the spray area is adequately ventilated.

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To prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

High-Pressure Fluids 

High-pressure fluids, unless they are safely contained, are extremely

hazardous.  Always relieve fluid pressure before adjusting or servicing high

pressure equipment.  A jet of high-pressure fluid can cut like a knife and

cause serious bodily injury, amputation, or death.  Fluids penetrating the

skin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical care immediately.  If

possible, provide a copy of the SDS for the injected fluid to the health care

provider.

The National Spray Equipment Manufacturers Association has created a

wallet card that you should carry when you are operating high-pressure

spray equipment.  These cards are supplied with your equipment.  The

following is the text of this card:

Summary of Contents for 1601051-02

Page 1: ...16 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This d...

Page 2: ...cement 13 Air Valve Seal Replacement 13 Nozzle Seal Ring Replacement 13 Parts 14 Nozzles 16 Contact Us Nordson Corporation welcomes requests for information comments and inquiries about its products G...

Page 3: ...Change Record i Part 1601052 03 E 2016 Nordson Corporation Change Record Revision Date Change 02 12 15 Updated part number 1601143 03 02 16 Removed obsolete part numbers...

Page 4: ...Change Record ii Part 1601052 03 E 2016 Nordson Corporation...

Page 5: ...rform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways...

Page 6: ...ent immediately Do not restart the equipment until the problem has been identified and corrected S Obtain and read Safety Data Sheets SDS for all materials used Follow the manufacturer s instructions...

Page 7: ...n microflora residing in the paint or gun which are blasted into the wound If the injected paint contains acrylic latex and titanium dioxide that damage the tissue s resistance to infection bacterial...

Page 8: ...tive for parts information and advice Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these...

Page 9: ...tion Depends on nozzle size and pump pressure Nozzle Size 0 23 mm Air Pressure 2 bar 29 psi Material Pressure 100 bar 1 450 psi Viscosity 45 sec in 4 mm DIN Becher Material Flow Rate about 0 26 l m Ro...

Page 10: ...stem presses S DIN EN ISO 3741 Noise formation S ISO 7731 Noise protection regulations S DIN EN 1953 1998 12 Spraying apparatus for coating materials Safety requirements S DIN EN 13463 1 Non electric...

Page 11: ...AAA LT Figure 1 Spray Gun Components 1 Atomizing air regulator 2 Fan pattern regulator 3 Trigger spring cap 4 Trigger lock 5 Trigger 6 Air hose connection 7 Fluid hose connection 8 Fluid filter 9 Air...

Page 12: ...to lock the trigger 4 Loosen the air cap retainer 5 Rotate the air cap to the desired position hold it in position then tighten the retainer securely The nozzle rotates with the air cap Air Cap Horns...

Page 13: ...id flow from the gun To change the pre air flow use this procedure 1 Flush the spray gun with a solvent compatible with the paint used then stop the pump and relieve the fluid pressure 2 Unscrew the s...

Page 14: ...front Clean the nozzle and air cap with a soft bristle brush and a compatible solvent or waterborne cleaning solution NOTE Use only tools designed for nozzle cleaning to clean the nozzle orifice Conta...

Page 15: ...eaning on page 10 Paint viscosity too high Thin out the paint to the proper viscosity Fluid pressure too low Increase fluid pressure 2 Irregular fan pattern Nozzle clogged Replace the nozzle Filter cl...

Page 16: ...ose Air Cap and Nozzle Replacement 1 See Figure 4 Remove the air cap retainer air cap and nozzle 1 2 3 2 Push the nozzle 3 out of the air cap 2 3 Remove the seal 3a from the nozzle 4 Immerse the nozzl...

Page 17: ...ing gland and thread it onto the atomizing chamber Tighten the nut securely 9 Install the trigger on the gun 10 Install the needle assembly into the gun as described in Needle Replacement Air Valve Se...

Page 18: ...5 6 7 21 20 19 18 16 17 41 42 33 43 40 39 38 37 36 35 8 11 10 9 12 13 14 15 22 32 31 33 34 30 29 28 27 26 25 24 23 44 45 Figure 4 Trilogy AAA LT Spray Gun Parts Item Part Description Quantity Note 1...

Page 19: ...Trilogy NES 1 27 1601005 S Extension needle AAA Trilogy NES 1 28 1601004 S Carrier needle AAA Trilogy NES 1 29 1601003 S Gland packing AAA Trilogy NES 1 30 1601002 S Collar gland AAA Trilogy NES 1 31...

Page 20: ...600889 Nozzle 0 23 mm 50 degree AAA LT Trilogy A 1600890 Nozzle 0 28 mm 40 degree AAA LT Trilogy A 1600891 Nozzle 0 28 mm 50 degree AAA LT Trilogy A 1600892 Nozzle 0 38 mm 50 degree AAA LT Trilogy A 1...

Page 21: ...Trilogyr Air Assisted Airless LT Manual Spray Gun 17 Part 1601052 03 E 2016 Nordson Corporation NOTES...

Page 22: ...Trilogyr Air Assisted Airless LT Manual Spray Gun 18 Part 1601052 03 E 2016 Nordson Corporation...

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