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www.nordsonefd.com   [email protected]

   +1-401-431-7000    Sales and service of Nordson EFD dispensing systems are available worldwide.

ProcessMate 6500 Temperature Control Unit

Nordson EFD Product Safety Statement (continued)

Halogenated Hydrocarbon Solvent Hazards

Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components. 
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage. 
Halogenated hydrocarbon solvents contain one or more of the following elements.

Element   Symbol  Prefix

 

Fluorine  F    “Fluoro-” 
Chlorine  Cl 

   “Chloro-” 

Bromine  Br 

   “Bromo-” 

Iodine 

  I    “Iodo-”

Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use 
halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.

High Pressure Fluids

High pressure fluids, unless they are safely contained, are extremely hazardous. Always release fluid pressure before 
adjusting or servicing high pressure equipment. A jet of high pressure fluid can cut like a knife and cause serious 
bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.

Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

•  Go to an emergency room immediately. 
•  Tell the doctor that you suspect an injection injury.
•  Show the doctor the following note.
•  Tell the doctor what kind of material you were dispensing.

WARNING

Medical Alert — Airless Spray Wounds: Note to Physician

Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do 
not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the 
bloodstream.

Qualified Personnel

Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by 
qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform 
their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of 
performing their assigned tasks.

Summary of Contents for ProcessMate 6500

Page 1: ...ProcessMate 6500 Temperature Control Unit Operating Manual Electronic pdf files of Nordson EFD manuals are also available at www nordsonefd com...

Page 2: ...have are answered in this manual However if you need assistance please do not hesitate to contact EFD or your authorized EFD distributor Detailed contact information is provided on the last page of th...

Page 3: ...y 6 Fire Safety 7 Preventive Maintenance 7 Important Disposable Component Safety Information 8 Action in the Event of a Malfunction 8 Disposal 8 Specifications 9 Parts List 11 Installation 12 Unpack t...

Page 4: ...CK Risk of electric shock Disconnect power before removing covers and or disconnect lock out and tag switches before servicing electrical equipment If you receive even a slight electrical shock shut d...

Page 5: ...ng or servicing high pressure equipment A jet of high pressure fluid can cut like a knife and cause serious bodily injury amputation or death Fluids penetrating the skin can also cause toxic poisoning...

Page 6: ...ate or service equipment unless you are qualified Do not operate equipment unless safety guards doors and covers are intact and automatic interlocks are operating properly Do not bypass or disarm any...

Page 7: ...nnect switch first to prevent sparking Know where emergency stop buttons shutoff valves and fire extinguishers are located Preventive Maintenance As part of maintaining continuous trouble free use of...

Page 8: ...ocal regulations after one time use Do not clean components with strong solvents MEK acetone THF etc Clean cartridge retainer systems and barrel loaders with mild detergents only To prevent fluid wast...

Page 9: ...r details Temperature control 0 1 C from 10 40 C 50 104 F Ambient operating conditions Temperature 10 55 C 14 131 F Humidity 85 RH at 30 C non condensing Height above sea level 2000 m maximum 6562 ft...

Page 10: ...s PBB Polybrominated Diphenyl Ethers PBDE External Electrical Connectors X 0 0 0 0 0 O EIP A EIP B EIP C SJ T11363 2006 Indicates that this toxic or hazardous substance contained in all the homogeneou...

Page 11: ...ure control unit 1 2 7002004 Tubing 6 mm OD urethane blue 14 5 ft 4 50 m 3 7015199 25W universal power supply 1 4 7020364 Insulation 1 4 ID X 3 8 wall 6 ft 1 87 m 5 Thermocouple K type 1 6 Temperature...

Page 12: ...e international plugs Attach the correct plug to match local power outlets b Connect the power cord into the back of the ProcessMate c Connect the power cord into your local power source 3 Connect Air...

Page 13: ...e available from a variety of sources in many lengths Only K Type thermocouple leads should be used with the ProcessMate Using a different type will result in incorrect temperatures 5 Attach Process F...

Page 14: ...cilities or machines which experience temperature fluctuations above and below the required process temperature require both hot and cold Configuration B Applications requiring both heating and chilli...

Page 15: ...Temperature Control Unit Features Controls Front Rear Panels Digital display Power switch Air input Power cord Thermocouple Air switch Flow control knob To exhaust feed line Cold process feed line Hot...

Page 16: ...CMW Communications writing enable disable indicator lights STOP Control stop indicator OUT Control output 1 2 indicators Advanced features NOT used by ProcessMate Change from Centigrade to Fahrenheit...

Page 17: ...e sure the unit is unplugged when conducting maintenance on the unit Clean the unit with a damp sponge or cloth Use warm water and mild soap solution if required DO NOT allow drips or excess water ins...

Page 18: ...er the entire material path syringe valve fittings etc leaving only the needle or exit point exposed The chamber should have a minimum of dead air space The less space inside the chamber the easier it...

Page 19: ...sure to ensure that it is not varying If needed use the filter regulator EFD part 7016547 5 A slow drop or rise from the desired temperature usually over the course of several hours can be caused by m...

Page 20: ...from this warranty exceed the purchase price of the equipment Before operation the user shall determine the suitability of this product for its intended use and the user assumes all risk and liabilit...

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