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Nordson EFD PICO Touch Series, Operating Manual

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Nordson EFD PICO Touch Series Operating Manual Download Page 4

PICO 

Toµch

 Series Controllers

4

www.nordsonefd.com   [email protected]

   +1-401-431-7000    Sales and service of Nordson EFD dispensing systems are available worldwide.

Contents (continued)

Operation .......................................................................................................................................................................44

Routine Startup ..........................................................................................................................................................44
Purging the System ...................................................................................................................................................45
Clearing Alarms .........................................................................................................................................................46
Routine Shutdown .....................................................................................................................................................47

Part Numbers ................................................................................................................................................................47

Standard 

Toµch

 Controller ........................................................................................................................................47

Valve Extension Cables (Standard 

Toµch

 Controller) ................................................................................................47

Replacement Parts ........................................................................................................................................................48

Controller Components .............................................................................................................................................48
Filter ...........................................................................................................................................................................48

Troubleshooting ............................................................................................................................................................49

General Troubleshooting ...........................................................................................................................................49
Alarm Code Troubleshooting .....................................................................................................................................50

Technical Data ...............................................................................................................................................................53

Input / Output Port Pin Descriptions .........................................................................................................................53

I/O 1 15-Position D-Sub .........................................................................................................................................53
I/O 2 25-Position D-Sub .........................................................................................................................................55

Wiring Diagrams ........................................................................................................................................................57

PICO 

Toμch

 Controller Inputs ................................................................................................................................57

PICO 

Toμch

 Controller Outputs .............................................................................................................................58

PICO 

Toμch

 Controller and PICO Controller 2+2-XCH-V3 ....................................................................................59

Appendix A, Remotely Operating the Controller ...........................................................................................................60
Appendix B, 

Toµch

 XP Controller .................................................................................................................................67

Toµch

 XP Operating Features ...................................................................................................................................68

Toµch

 XP Front Panel ............................................................................................................................................68

Toµch

 XP Back Panel .............................................................................................................................................68

Toµch

 XP VALVE Screen ...........................................................................................................................................69

Toµch

 XP WAVE PARAMETERS Screen ...................................................................................................................70

Routine Startup for a 

Toµch

 XP and 

Pµlse

 XP System .............................................................................................71

Adjusting a Wave Profile on the 

Toµch

 XP Controller ...............................................................................................72

Alarm Code Troubleshooting on the 

Toµch

 XP Controller ........................................................................................73

Toµch

 XP Controller Part Number .............................................................................................................................75

Toµch

 XP Valve Extension Cables .............................................................................................................................75

Summary of Contents for PICO Touch Series

Page 1: ...PICO To ch Series Controllers Operating Manual Electronic pdf files of Nordson EFD manuals are also available at www nordsonefd com Models Included PICO To ch PICO To ch XP...

Page 2: ...years of industrial dispensing experience Most questions you will have are answered in this manual However if you need assistance please do not hesitate to contact EFD or your authorized EFD distribut...

Page 3: ...rd To ch Controller 24 HEATERS Screen 26 WAVE PROFILE Screen 27 WAVE PARAMETERS Screen Standard To ch Controller 28 SETTINGS Screen 29 LCD SET Screen 30 FUNCTION LOCKOUT Screen 31 SYSTEM Screens 32 Se...

Page 4: ...echnical Data 53 Input Output Port Pin Descriptions 53 I O 1 15 Position D Sub 53 I O 2 25 Position D Sub 55 Wiring Diagrams 57 PICO To ch Controller Inputs 57 PICO To ch Controller Outputs 58 PICO To...

Page 5: ...ely precise repeatable micro deposits where strict tolerances or deposit definition must be met For all information pertaining to the To ch XP controller refer to Appendix B To ch XP Controller on pag...

Page 6: ...k of electric shock Disconnect power before removing covers and or disconnect lock out and tag switches before servicing electrical equipment If you receive even a slight electrical shock shut down al...

Page 7: ...servicing high pressure equipment A jet of high pressure fluid can cut like a knife and cause serious bodily injury amputation or death Fluids penetrating the skin can also cause toxic poisoning WARNI...

Page 8: ...service equipment unless you are qualified Do not operate equipment unless safety guards doors and covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety...

Page 9: ...switch first to prevent sparking Know where emergency stop buttons shutoff valves and fire extinguishers are located Preventive Maintenance As part of maintaining continuous trouble free use of this p...

Page 10: ...regulations after one time use Do not clean components with strong solvents MEK acetone THF etc Clean cartridge retainer systems and barrel loaders with mild detergents only To prevent fluid waste use...

Page 11: ...is being applied If this occurs it may be because the fluid reservoir is positioned higher than the valve in which case hydrostatic pressure causes the fluid to flow out of a valve that is not closed...

Page 12: ...feet Product classification Installation category II Pollution degree 2 Approvals CE UKCA TUV RoHS WEEE China ROHS Each PICO To ch and P lse system is tested to meet specifications prior to leaving t...

Page 13: ...n ports differ on the To ch XP controller Refer to To ch XP Back Panel on page 68 Touchscreen Cycle LED clear or blue Power LED red or green Nordson EFD use only USB port for PC communication I O 1 po...

Page 14: ...3 Cable USB A male to B male 2 m 6 6 ft 4 Backshell I O 15 position D sub 5 Connector I O 15 position D sub 6 Power supply To ch controller 1 m 3 3 ft 7 PICO P lse valve ordered separately standard P...

Page 15: ...l it as a standard rack mount Height 3U Width 28 Hp Depth for 160 mm 6 3 To use the controller as a tabletop device lower the hinged legs Ensure there is adequate air flow around the controller 3 Conn...

Page 16: ...e mounting examples are shown below For repeatable mounting location precision use alignment dowels to mount the valve by the frame side When mounting the valve do not install bracketing that could ap...

Page 17: ...the To ch XP controller so different valve extension cables are required For To ch XP controller extension cables refer to To ch XP Valve Extension Cables on page 75 e To divert static charges from t...

Page 18: ...the system to reach temperature setpoint NOTE The HEATERS screen shows the actual temperature of the valve c IMPORTANT Press the VALVE icon and then press POWER to switch the valve ON d Introduce flu...

Page 19: ...has been active or operational The UpTime is specifically used to track when alarm conditions occur in the controller Button area Quick navigation area for easy access to other modules screens Title b...

Page 20: ...Disabled All non textual system controls are shown in the legend below Screen names are shown in all capital letters This legend is present on the pages of this manual that include programming proced...

Page 21: ...r password entry Example of a numeric data entry screen Current field name Current field value OK check Press to submit the current field value CLR Press to clear the current field value CANCEL Press...

Page 22: ...English French Chinese Japanese German Spanish SYSTEM LOCKOUT RESET Russian Czech Italian SERVICE Polish Portuguese Hungarian Korean PASSWORDS YY MM DD Show STACK Temp RESET NOTE CALENDAR CLOCK SET is...

Page 23: ...PARAMETERS Opens the WAVE PARAMETERS screen which provides access to the WAVE PROFILE screen The WAVE PROFILE screen is used to select a wave profile the WAVE PARAMETERS screen is used to adjust the p...

Page 24: ...for pattern generation NOTE This selection is available only when SHOW VALVE EXTERNAL is toggled ON via the SYSTEM screen Refer to SHOW VALVE EXTERNAL under SYSTEM Screens on page 32 CAUTION Because t...

Page 25: ...ve Valve initiate signals are processed only when valve POWER is ON By default valve POWER is ON when the controller is switched on NOTE The valve is normally open and power must be applied to close i...

Page 26: ...ows the current heater control mode Mode Description OFF Heater control is switched OFF ON Heater control is switched ON REMOTE The heater control follows the remote input supplied through the I O con...

Page 27: ...ion of these profiles and also to enable the selected profile On the WAVE PROFILE screen press the Wave Profile icon to open the WAVE PARAMETERS screen which is used to fine tune the enabled wave prof...

Page 28: ...ependent but typically 200 2 000 s When pressed on this screen the Wave Profile icon opens the WAVE PROFILE screen on which you can select a different wave profile Refer to WAVE PROFILE Screen on page...

Page 29: ...CD Serial Number Valve Firmware Version Valve Serial Number Valve Model Number Failure Count the number of alarms recorded since the system has been active see NOTES Shot Count the total number of dep...

Page 30: ...o the LCD settings and adjustments Setting Description SLEEP TIMER Sets how long the touchscreen remains on with no user interaction before entering a sleep mode Touch any part of the screen to restor...

Page 31: ...d and you have enabled the SYSTEM lockout Lockout Description HEATER When enabled requires users to enter the LOCKOUT password to change the following HEATERS settings MODE SETTING VALVE When enabled...

Page 32: ...valve Default 30 ms PULSE OK Time Sets how long the PULSE OK output signal pin 14 on the 15 pin I O connector stays on AFTER the current dispense parameters are executed Default 6 ms Range 1 100 ms C...

Page 33: ...LOCKOUTS SETTINGS LCD SETTINGS Decimal Point HOME PASSWORDS SYSTEM CYCLE Decrement Increment PURGE VALVE Changing the System VALVE Operating Mode Follow this procedure to change the operating mode For...

Page 34: ...save the setting and return to the HOME screen Setup and Programming Procedures continued Switching Valve Power On or Off Follow this procedure to set whether a valve initiate signal is processed Val...

Page 35: ...return to the HOME screen Setup and Programming Procedures continued Viewing or Changing the Valve Heater Temperature Temperature Setpoint Follow this procedure to view or change the valve heater set...

Page 36: ...oring the status signal of the To ch controller and immediately and automatically de pressurizing the system if the signal indicates an error Follow this procedure to connect a controller status monit...

Page 37: ...ected wave profile is indicated by the pale blue button 3 Press the button of the wave profile you want to enable RAMP This is the default selection Use this wave profile when dispensing thicker or sh...

Page 38: ...close the valve The higher the voltage the greater the sealing force applied STROKE The voltage applied for each initiate cycle For example a CLOSE VOLTS setting of 120V and a STROKE setting of 50 mea...

Page 39: ...ER Time SHOW VALVE External MIN CYCLE Time PULSE OK Time CELSIUS FAHRENHEIT how temperature units display SERVICE Show STACK Temp NOTE For PASSWORDS refer to Managing Password Protection on page 40 NO...

Page 40: ...eight 8 characters 5 Press OK check HOME to save the setting and return to the HOME screen Setup and Programming Procedures continued Resetting the SYSTEM and LOCKOUT Passwords If you forget a SYSTEM...

Page 41: ...each selection Button Lockout Options HEATER MODE or SETTING buttons VALVE MODE PULSE CYCLE COUNT or POWER buttons WAVE PARAMETERS STROKE CLOSE OPEN or CLOSE VOLTS buttons SYSTEM SYSTEM screen locks...

Page 42: ...beep sound adjustments 1 Press the SETTINGS icon 2 Press the LCD SETTINGS icon 3 Enter the desired setting for SLEEP TIMER BEEP BRIGHTNESS and BEEP LEVEL SLEEP TIMER How long the touchscreen remains...

Page 43: ...ee the ADDITIONAL INFORMATION screen The ABOUT and ADDITIONAL INFORMATION screens provide the current system information Refer to SETTINGS Screen on page 29 for additional details on these screens Set...

Page 44: ...e to the piezo actuator or the To ch controller the valve may transition from a CLOSED to an OPEN condition which can cause fluid release Nordson EFD recommends continually monitoring the status signa...

Page 45: ...urging the System Press the VALVE PURGE icons as needed to clear debris or after changing the fluid body assembly Refer to the valve operating manual for more detailed information on purging and syste...

Page 46: ...indow appears When an alarm occurs 1 Clear the alarm Alarms can be cleared in two ways Locally at the controller by pressing OK check Remotely through pin 6 Error Reset of the I O 1 input output conne...

Page 47: ...th the process fluid Purging the valve with cleaning fluid Cleaning the valve fluid paths Operation continued Valve Extension Cables Standard To ch Controller NOTE The To ch XP controller requires dif...

Page 48: ...dispensing systems are available worldwide 7361363 Kit inlet filter Filter Replacement Parts NOTE Refer to the PICO P lse valve operating manual for replacement valve parts Controller Components 7361...

Page 49: ...PROFILE settings verify that the selected profile is correctly programmed Switch off the controller and wait 5 seconds for the valve to fully discharge Disconnect and reconnect all cables to the cont...

Page 50: ...econds for the valve to fully discharge then switch on the controller If the alarm persists a possible valve heater failure exists Return the valve to Nordson EFD or to the vendor for service b9 002 S...

Page 51: ...nternet search for the instructions or contact your Nordson EFD representative to obtain a copy A b11 alarm cannot be cleared via the Error Reset input b12 005 Pulse Time Adjusted Profile Timing Error...

Page 52: ...ge 3 Ensure that the valve cables are properly connected 4 Check the valve cables for damage and replace as needed 5 Switch the controller ON and verify that the controller shows valve temperature rea...

Page 53: ...es the values entered for PULSE valve open time and CYCLE time between deposits In the Timed mode when this signal rises the controller actuates the number of deposits entered for COUNT while also exe...

Page 54: ...Valve piezo actuator has exceeded its operating temperature limits 0V Valve piezo actuator temperature exceeded 24V Valve piezo actuator temperature within range 10 Analog Ground Ground for temperatu...

Page 55: ...24V The controller can provide up to 200 mA as a courtesy power supply or this pin can be used to provide an external isolated power supply Use the dioe and dioi commands to configure the functionali...

Page 56: ...n isolated ground for use with RS232 16 Not available Nordson EFD use only 17 DSUB_GND External ground 18 Not available Nordson EFD use only 19 DSUB_GND External ground 20 Not available Nordson EFD us...

Page 57: ...3 k input resistance Pin numbers correspond to the numbers on the 15 position I O 1 port D sub Analog Ground Temperature In PICO To ch Controller Inputs Process Control Robot PLC etc 0 24V Voltage In...

Page 58: ...h a maximum combined current output of 200 mA Temperature Out Control Control Control Input Input Input Input Analog Temperature Out 0 10V Input Analog GND 24V I O provided by the To ch controller Pin...

Page 59: ...ntroller PICO controller 2 2 XCH V3 Control Control Temperature In 24V I O is provided by the To ch controller with a maximum combined current output of 200 mA Pin numbers correspond to the numbers on...

Page 60: ...as a terminal to the remote host PC The controller communicates using the following settings Synchronous mode half duplex Baud rate 115200 Start bit 1 Data length 8 bit ASCII Parity bit None Stop bit...

Page 61: ...Dispense Count DCNT 00001 ont1 Sets the valve ON time PULSE xxxx xxont1 Where xxxx xx ON time in ms NOTE Time is entered as an ON OFF time where ON PULSE and CYCLE ON OFF ON and OFF times should be ad...

Page 62: ...Cycle OFF dpwr Sets the valve power control 0dpwr Valve power OFF 1dpwr Valve power ON 0dpwr Enter Valve Driver Power OFF 1dpwr Enter Valve Driver Power ON plok Sets the duration of the PULSE OK Time...

Page 63: ...htr Enter Heater ON 3chtr Enter Heater REM stmp Sets the heater temperature setpoint DDD Dstmp Where DDD D temperature setting in degrees C NOTE Temperature must be entered in C 045 9stmp Enter Set Te...

Page 64: ...cription Command Format Sample with Output After Enter cfg1 Configures I O 1 pin 6 for Error Reset default Valve Power On Off Control or Valve Purge Control NOTE If pin 6 is set to Valve Power On Off...

Page 65: ...1 pin 4 GND and pin 15 Ext 24 Volts I O 2 pins 17 19 and 21 DSUB_GND and pin 25 25 NOTE Use this setting to configure an Ext 24 Volt pin as a courtesy power supply dioi dioi Enter Voltage Internal di...

Page 66: ...Version 04 Valve Serial Number 123456 Valve FW Rev 01 01 Valve PCB Rev 02 Valve Type HD Actuator ralr Retrieves the last 40 0 39 alarm conditions that occurred includes time and alarm name ralr ralr...

Page 67: ...nt for applications that require extremely precise repeatable micro deposits where strict tolerances or deposit definition must be met The PICO To ch XP controller allows users to program stroke in mi...

Page 68: ...h XP Back Panel Nordson EFD use only USB port for PC communication I O 1 port Power switch VALVE communication connection 6 pin VALVE power connection 5 pin Fuse DC power input Ground terminal I O 2 p...

Page 69: ...used to change the operating mode enter valve dispensing parameters and control valve power On the To ch XP VALVE screen only the frequency indication displays under the cycle time NOTE For an explan...

Page 70: ...but typically 200 500 s CLOSE Sets how fast the valve closes The range is valve dependent but typically 200 2 000 s When pressed on this screen the Wave Profile icon opens the WAVE PROFILE screen on w...

Page 71: ...power on the system automatically calibrates the P lse XP valve 2 If the process requires a heated valve press the HEATERS icon and then press ON to switch the HEATERS mode to On NOTE Upon reboot the...

Page 72: ...en for the enabled wave profile opens NOTE To determine which wave profile is active or to change the selected wave profile refer to Selecting a Wave Profile on page 37 2 On the WAVE PARAMETERS screen...

Page 73: ...he OPEN time try a slightly longer PULSE time This will allow the valve time to fully open before it tries to close Ensure that the fluid body assembly is clean and free of deposits or residues Ensure...

Page 74: ...e n a n a b17 020 FA Calibration Error Fluid body assembly condition Settings Mechanical operation Issue with fluid body assembly condition Ensure that the fluid body assembly is clean and free of dep...

Page 75: ...Standard To ch Controller on page 47 Risk of equipment damage The To ch XP controller does not accept extension cables designed for the standard To ch controller CAUTION Do not exceed the maximum ext...

Page 76: ...incompatible with equipment when the equipment is installed and operated in accordance with factory recommendations and instructions Nordson EFD will repair or replace free of charge any defective pa...

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