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impurities in the lubricant oil will increase its viscosity and cause the shaft to be seized.

Copper plating may also result in seizing of shaft.

b) Seizing of piston

This is caused by too small fit clearance between the piston and cylinder or expansion due

to heat. Judgement of seizing shaft and piston: After the refrigerator has been powered on,

the compressor will not start and run, but a slight hum sound can be heard, and several

seconds later, thermal protective relay will actuate and make the contacts open; this

process will occur repeatedly, but the compressor cannot be started.

E. Compressor won't stop

Sometimes, the compressor will run continuously(for several hours or run without end), If

the food placed in the refrigerator is not too much, there may be the following two situations:

i) the refrigerator very low, this means that the control system is probably out of order; ii)

the control system works normally, and there are troubles in the refrigerating system or

other parts.

1) Temperature is set improperly

a) The temperature control knob is set to the "coldest" position. This position is to be used

for fast freezing or continuous running, its temperature for power off is too low, therefore,

the compressor won't stop and the temperature in the refrigerator becomes lower and

lower .

b) Inspection method: check the temperature control knob to see whether it is set in the

position "coldest".

2) Thermostat is malfunctioning and makes the compressor running continuously

Analysis of Trouble

When the thermostat doesn't work normally, it will make the compressor run continuously,

and hence very low temperature will be achieved in the refrigerator. The fault is generally

due to the fact that the contacts of the thermostat cannot be released.

Remedy

Dismantle the thermostat and make a through checkup, if it is totally out of functioning,

replace it with a new one.

3) evaporation temperature is too high in refrigerating system, resulting in lower

refrigerating capacity and hence continuous running of compressor

Analysis of Trouble

Leakage of refrigerant and clogging in a refrigerating system will directly affect its

refrigerating capacity. Due to the reduction in its refrigerating capacity, the refrigerator

temperature cannot reach its rated value, the thermostat won't work, thus the compressor

runs continuously. When the evaporation temperature in the system is too high, the

temperature sensing agent in the temperature sensor is also hotter, therefore, the

thermostat is unable to cut off the power supply to the compressor and stop it.

Remedy

If it has been found that the refrigerant in the system is insufficient in quantity, recharge it

with refrigerant. In case clogging occurs, disassemble the part where it is blocked. If the

evaporation temperature is too high, settle this problem with an appropriate quantity of

refrigerant.

4) No stoppage of compressor due to damaged heat-insulation layer inside case body

Summary of Contents for RD-110L

Page 1: ......

Page 2: ...uct code illumination and Series Introduction 2 3 Specifications 3 4 Safety precautions 4 5 Function Schedule 7 6 System Flow Chart 8 7 Circuit Diagram 9 8 Maintenance Service and Trouble Shooting 10 9 Exploded View 30 10 List of Parts 31 ...

Page 3: ... capacity L 110 Color White Power Supply V Hz 220 50 Rated Input Power W 77 Power Consumption kW h 24h 0 41 Net Weight kg 26 Gross Weight kg 29 Unit Dimension D W H mm 514 504 845 Packing Dimension D W H mm 560 540 885 Container Quantity 40 HQ PCS 264 ...

Page 4: ...l out the plug of the appliance by drawing the power cable Be sure to directly pull it of the outlet by firmly grasping the plug Do not move the appliance by pressing the power cable or tread on it When moving the appliance from wall be careful not to roll or damage power cable In case of damaged power cable If the power cable or plug was damaged it is prohibited to continue using it In this case ...

Page 5: ...ict requirement for temperature Do not store or use gasoline or other flammable article in the vicinity of the refrigerator to avoid fire Do not place any electrical plugs regulators or microwaves on top of the refrigerator Do not use electric appliances except those allowed by manufacturer in side the refrigerator Do not play by hanging on its door to prevent tilting the door or toppling the refr...

Page 6: ...ormance of the appliance It is strictly prohibited to privately dismantle or change the appliance component For the repair of refrigerator it can be carried out by professional only Do not put the bottled beer or beverage in the freezer compartment to prevent frost crack In case of unstable power supply or during cleaning it is required to pull out the power plug and to wait at least 5 minutes for...

Page 7: ......

Page 8: ...low Chart 1 Compressor 2 Condenser 3 Dry filter 4 Capillary tube 5 Evaporator 2 Brief Description of System Flow Chart Model BC 110A is a direct cooling single system refrigerator When the refrigerator is just powered on the refrigerant flows in the sequence 1 2 3 4 5 1 ...

Page 9: ...am 2 Brief Description of Control Principle Model BC 110A is a direct cooling single system larder A mechanical type of all the control is generally adopted The thermostat directly controls the start and stop of compressor and hence the refrigerator temperature ...

Page 10: ...nt true No cooling If compressor can run after it stop to run five minutes and give power Check and repair according to the section of the compressor does not work If compressor can run naturally and temperature raising of condenser is very Refrigerant leak Check repair and charge refrigerant again Block by ice or dirty things change filter and change refrigerant again ...

Page 11: ...ling Is cooling capacity insufficient Check and repair according to the section of Cooling capacity is insufficient 1 The thermostat was set at the coldest position 2 The ambient temperature is very high or the refrigerator is near by heat resource 3 The door was opened too many times or there is more fresh food inside Adjust and instruct consumer how to use Check and repair the main control panel...

Page 12: ...12 Maintenance Service and Trouble Shooting 3 Cooling capacity is insufficient YES NO YES YES NO YES Cooling capacity is insufficient Adjust and instruct consumer how to use Repair ...

Page 13: ...The compressor doesn t work YES NO NO YES YES NO YES YES NO YES NO YES The compressor doesn t work Is the interior light on when door is opened Is the power of 220V output Do the compressor have 220V output Check and repair compressor and accessory ...

Page 14: ......

Page 15: ...em and take reasonable remedy measures based on their comprehensive analysis of trouble characteristics as well as operating conditions for various kinds of refrigerators Three Essentials for Checkup 1 Look a Check the tubing of refrigerating system for cracks and various welding points for leaks if leakage occurs an oil stain can be seen definitely b Check the suction and exhaust pressure values ...

Page 16: ......

Page 17: ... the same ambient temperature Remedy In case there is leakage of refrigerant from the system do not hurry to recharge it with refrigerant manage to find out leak points immediately and make a note of from where it leaks welding points and parts After having them repaired recharge refrigerant There are so many joints and sealed There are so surfaces in a refrigerator accordingly quite a lot potenti...

Page 18: ... Analysis of Trouble Low efficiency of a refrigerating compressor refers to the actual reduction of gas discharge capacity and hence the corresponding reduction of refrigerating capacity under the condition that the refrigerant in the system is unchanged This phenomenon occurs mostly when the compressor has been used for quite a long time its moving parts have worn to a considerable degree fit cle...

Page 19: ... in refrigerating system Analysis of Trouble Because the refrigerating system was originally not purged thoroughly some of the filter screen meshes have been clogged by dirt accumulated in the filter after using it for a certain time of period thus resulting in a decrease in flow rate and hence a poorer refrigerating effect The abnormal phenomena caused by this kind of slight clogging in the syste...

Page 20: ......

Page 21: ...ing of gas suction valve and discharge valve to suck and discharge the refrigerant If the valve block is broken the refrigerant can not be discharged and hence no refrigerating can be achieved Method for making judgment It is quite difficult to differentiate this trouble from others because they often have similar symptoms In repairing firstly hear attentively if there is some abnormal sound comin...

Page 22: ...s been left in the refrigerating system Generally there are two possibilities one is that the air has been sucked into the system when repairing due to carelessness or it has not been purged out totally when evacuating the system the other is that there are leak points at the low pressure end of the refrigerating system Leak points appear mostly in those low temperature parts or assemblies because...

Page 23: ...e compressor circuit Analysis of Trouble In case the compressor cannot be started this will generally exhibit in the power supply circuit for instance power failure poor contact of switch and blown fuse Make a comprehensive analysis of these phenomena fine out its real cause and take correct measures to remove this trouble Remedy a Check the input power circuit to see whether where is voltage of t...

Page 24: ... the fuse will be blown repeatedly and the blowout occurs particularly at the instant when you close the knife switch Remedy Check the terminals and the outer casing to see whether they are short circuited and measure the resistance of each phase with an ohmmeter If short circuit occurs or the resistance of a certain phase is low this means that short circuit does exist in the windings and or betw...

Page 25: ...her it is set in the position coldest 2 Thermostat is malfunctioning and makes the compressor running continuously Analysis of Trouble When the thermostat doesn t work normally it will make the compressor run continuously and hence very low temperature will be achieved in the refrigerator The fault is generally due to the fact that the contacts of the thermostat cannot be released Remedy Dismantle...

Page 26: ...ced as soon as you touch the metal parts of the refrigerator with your hand When you test them with a test pencil its neon lamp will come on In that case the first thing you need to do is to determine whether the grounding is perfect If the grounding is no problem turn off the refrigerator immediately then check the insulation of electric circuits with an multimeter b Serious electric leakage Neve...

Page 27: ...e vibration and noise 4 Inspection method To find the sources of noise press the vibration spot with your hand while the refrigerator is in operation and listen attentively whether the vibration becomes weake or vanishes If the refrigerator has not been levelly placed put a level meter on its top table and adjust the leveling screws on its legs In case noise occurs from the compressor strike diffe...

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