Norcold 9162 Service Manual & Parts List Download Page 2

Read this manual carefully and become thoroughly acquainted with its contents before servicing this refrigerator

Be alert to a potential Safety Hazard when the Safety Alert Symbol            appears on your refrigerator or in this manual.

Also, be alert to the shaded areas in this manual; they contain important safety and performance information.

A signal word (i.e., Danger, Warning, Caution) accompanying the Safety Alert Symbol identifies the severity of the Safety

Hazard. Review the safety symbols and signal words below. Carefully read their descriptions to understand their meaning.
They are for your safety.

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property
damage if ignored

WARNING indicates the presence of a hazard that can cause severe personal injury, deathor substantial property
damage if ignored.

CAUTION indicates the presence of a hazard that will or can cause a minor personal injury or substantial property
damage if ignored.

Improper installation, adjustment, alteration, unauthorized or improper servicing and maintenance of this refrigerator can
cause severe personal injury, property damage, or both. 

This refrigerator must be used in the manner for which it was designed. Refer to the "Operator’s Guide" and "Installation
Requirements" manuals for refrigerator’s intended use and installation.

Keep refrigerator and surrounding area clean. Never store combustible materials at rear of refrigerator. Storing combustible
materials at rear of refrigerator not only creates a safety hazard, but also inhibits air flow to the cooling system, reducing
cooling efficiency.

Keep liquids away from electrical connections. Many liquids are electrically conductive and can cause arcing or fires. 

Propane gas can cause an explosion that may result in property damage, personal injury, or death. Use extreme care when
working with or near a propane gas system. Do not smoke or create sparks. Do not use an open flame to check supply piping
and fittings for leaks.

To prevent gas leaks and damage to gas supply lines and fittings, use two wrenches when connecting or disconnecting gas
fittings.

The 120 volt AC circuit must be properly grounded. Never cut or remove round grounding prong from  refrigerator’s AC
power cord. Do not use a two-prong adapter. Do not use an extension cord.

To prevent short circuits, connect positive DC supply lead to refrigerator before attaching ground lead.

Always replace a blown fuse with a fuse of same ampere rating. A circuit overload can result in an electrical fire if undersized
wires or improperly sized fuses are used. To prevent a possible electrical fire, follow Norcold’s wire and fuse size specifications
and any applicable state, local, or national codes.

Always disconnect both AC and DC power sources from refrigerator when performing routine maintenance. 

Keep liquids away from electrical connections. Many liquids are electrically conductive and can cause serious arcing
damage and fires.

Cooling unit contents under pressure. Leaking cooling unit contents can cause severe burns to eyes and skin, and can ignite
and burn with an intense flame. The cooling unit contains sodium chromate. Inhalation of certain chromium compounds
can cause cancer. Do not attempt to repair or to recharge a defective cooling unit. Do not bend, drop, drill, weld, manipulate,
or hammer the cooling unit. 

NOTICE: THIS APPLIANCE IS NOT APPROVED FOR USE AS A FREE-STANDING REFRIGERATOR OR

FOR MARINE APPLICATIONS. THIS APPLIANCE IS EQUIPPED FOR LP GAS AND CANNOT
BE CONVERTED TO ANY OTHER FUELS (NATURAL GAS, BUTANE, ETC.). 

 Always apply the following safety precautions when servicing this refrigerator. Failure to follow these precautions
can result in substantial property damage, severe personal injury, or death
.

1

Summary of Contents for 9162

Page 1: ...s 900 Series 7 Flashing LEDs 9100 Series Diagnostic Indicators 11 Diagnostics Fault Indicators 900 9100 Series 13 Step by Step Trouble Shooting 15 Internal Control Information 900 Series 19 Internal C...

Page 2: ...ion that may result in property damage personal injury or death Use extreme care when working with or near a propane gas system Do not smoke or create sparks Do not use an open flame to check supply p...

Page 3: ...autions and warnings before servicing refrigerator It is critical that the refrigerator installation is in accordance with Norcold s recommended procedures which are in compliance with standards for R...

Page 4: ...4 17 32 x 21 19 32 38 5 8 x 21 19 32 14 17 32 x 21 19 32 31 5 8 x 21 19 32 14 17 32 x 21 19 32 31 5 8 x 21 19 32 Supply Voltage Requirements DC AC 15 4 Max 10 5 Min 132 Max 108 Min 15 4 Max 11 5 Min 1...

Page 5: ...Control Voltage 3 Amp Blade Type AC Circuit 5 Amp 3AG Glass DC Control Voltage 3 Amp Blade Type AC Circuit 5 Amp 3AG Glass DC Electric Heater 30 Amp Blade Type DC Supply Wire Requirements Min Wire Siz...

Page 6: ...erator will not switch to new operating mode until the MODE button is released D TEMP SET Button The TEMP SET thermostat button controls refrigerator and freezer temperature Press and hold TEMP SET bu...

Page 7: ...ols are turned OFF and then ON again If gas does not ignite after several attempts refer to Diagnostic and Trouble Shooting sections for corrective actions A different mode of operation may be selecte...

Page 8: ...ll will be active Controls will not switch to another energy source Refrigerator will cease operation MANUAL MODE 3 Way Model Alarm flashing backlight and bell will be active Controls will not switch...

Page 9: ...AUTO MODE 2 3 Way Models Alarm flashing backlight and bell active Operating controls will not switch to next energy source Refrigerator will cease operation MANUAL MODE 2 3 Way Models Alarm flashing...

Page 10: ...n be manually switched and operated in either the AC electric or LP Gas mode C4 3 Way Models Only DC Heater Failed Open DC voltage is being supplied to the heater but the heater is not drawing current...

Page 11: ...energy source is manually selected C8 AC Heater Failed for Current Out of Tolerance AUTO MODE 2 3 Way Models No alarm flashing backlight or bell will be active Operating controls will not switch to or...

Page 12: ...ashing AC LED All Models LED will flash pause flash pause etc Fault external to refrigerator controls AC mode selected AC power not available Flashing AC LED All Models LED will flash flash pause flas...

Page 13: ...enters this mode the thermistor is ignored and the refrigerator will interpret the thermostat setting as a duty cycle command All LED s Flashing All Models LED s will flash pause flash pause etc AC h...

Page 14: ...ontrols AC mode selected AC power not available See Section 4 on Page 16 A5 Flashing AC LED flash flash pause flash flash pause etc Fault external to refrigerator controls AC input voltage too low See...

Page 15: ...ll LED Flashing flash pause flash pause etc AC Heater Failed Open See Section 14 on Page 18 C7 All LED Flashing flash pause flash pause etc Flame Circuit Failure See Section 15 on Page 18 C8 Not appli...

Page 16: ...If the 3 amp fuse continues to blow disconnect the light wires from the light bracket Start refrigerator If fuse does not blow replace light bracket If fuse blows replace con trol board Caution A circ...

Page 17: ...n Failure During Normal Gas Operation Corrective Action 1 Has LP gas tank been filled recently Purge gas line to refrigerator 2 Is LP gas tank valve on Turn valve on 3 Is refrigerator s manual shut of...

Page 18: ...e connections if loose 3 Check vehicle s battery charging equipment Correct charging equipment Section 8 DC Input Voltage too High See Internal Control Information Corrective Actions 1 Check input DC...

Page 19: ...ense electrode wire for continuity Replace if no continuity found 3 Check the sense ignition wire for short to ground Any reading replace sense ignition wire 4 Check ignition wire connection at power...

Page 20: ...display panel The 9100 series internal information is communicated through the 9 temperature LED s The Internal Control Information mode can be exited by pressing the MODE and TEMP SET buttons simult...

Page 21: ...uction divider heater D When operating in the LP GAS mode when this bar is illuminated it signifies the power board is providing ignition spark to the burner E When operating in the AC Electric mode w...

Page 22: ...d this bar signifies that the fresh food compartment door has been opened for more than 2 minutes E All modes of operation When illuminated this bar signifies that the control s temperature sensing ci...

Page 23: ...displayed on Screen No 4 should rise 3 If the temperature does not fall and rise when performing steps 1 and 2 replace the thermistor Screen No 5 AC Electric Input Voltage This screen displays AC inp...

Page 24: ...2 9 Amps The current will be 10 of the control s display This screen displays the measured DC decimal point is implied input voltage to the control A Identifies information screen B The refrigerator c...

Page 25: ...icable 2 Not Applicable 3 All modes of operation LED on signifies the fresh food compartment door is closed and the interior light is off 4 LP GAS mode LED on signifies a burner flame present at the b...

Page 26: ...rrent operating mode is BAT TERY DC electric Screen No 3 Fin Temperature Sensed by Thermistor The thermistor is mounted on the 11th cooling fin from the right and monitors the refrigerator cabinet tem...

Page 27: ...uld be 10 VAC of control display 2 Measure output voltage of the control board to AC heater Voltage should equal input volt age measured in Step 1 Screen No 5 AC Heater Current This screen displays AC...

Page 28: ...To verify Measure the input DC voltage at control board The voltage will be 1 0 VDC of the control s display Screen No 7 DC Heater Current 3 Way Models Only This screen displays DC heater current mea...

Page 29: ...he LED s off If any LED remains on replace power board Screen No 9 This screen verifies that all LEDs are functioning If any LED fails to light replace either the display panel or the power board See...

Page 30: ...cooling system specification of 3 degrees off level side to side and 6 degrees off level front to back can cause irreparable damage to cooling system and can create a risk for personal injury or prope...

Page 31: ...nt solution can cause severe burns to the eyes or skin and can ignite and burn with intense flame Sodium chromate contains chromium Certain chromium compounds can cause cancer by inhalation Do not cut...

Page 32: ...C is not present check A Connection of the gas valve wires at the power board Secure if loose B Continuity of the gas valve wires Replace gas valve wires if no continuity C If 12 volt DC is not presen...

Page 33: ...the flare nut and remove the burner tube from the orifice To prevent damage to the gas line use two wrenches when loosening the flare nut 5 Carefully remove the gas tube from the burner 6 Remove the o...

Page 34: ...d the cooling system s flue tube must be cleaned at least once a year and after all prolonged seasonal shut down periods Follow Norcold s Ventilation and Installation recommendations explicitly and re...

Page 35: ...own in Figure 32 1 Blue wire from power board connects to terminal 7 of DC module 2 Red wire from power board connects to terminal 9 of DC module 3 Black wire connected to refrigerator chas sis connec...

Page 36: ...35...

Reviews: