Norcold 2117x series Owner'S Manual Download

Page: 196 / 370

ection

6 —e

lectronic

ontrolS

Power Board

A front view of the power board is illustrated

in Figure 6-1. Inputs, outputs, monitoring

information, fault codes, and diagnostics are

communicated through a wire harness that links

the power board to the optical control panel.

NOTE

Ice maker/water dispenser models

It may be necessary to move the water valve

out of the way to remove and install the cover.

Base

The base, illustrated in Figure 6-2, is attached

to the refrigerator back plate with three 8/32 x

1" hex screws. The power board is retained on

the base by four locking tabs; the defrost board

by two locking tabs.

Cover

The cover, illustrated in Figure 6-3, is attached

to the refrigerator back plate with two 8/32 x 1"

hex screws. Figure 6-4, page 52 illustrates the

cover over the power board.

NOTE

The wire harness is “foamed” into the cabinet.

It is not a replaceable component.

Figure 6-2. — Base, power board.

Figure 6-3. — Cover, power board.

Troubleshooting

Refer to Section 3 for troubleshooting information.

Figure 6-1. — Power board.

Lower

locking tabs (3)

8/32 x 1" Hex screw (3)

Upper

locking tabs (3)

8/32 x 1" Hex screw (2)

100 B

ANS

Z21. 2

JW5

T424F12

05-43

CPC - E

94 V - 0

12VDC

Potter & Brumfield

T7CS1D2-05

5VDC

0544

700514

5A@120VAC

CHINA

1237

0301

29 C

Potte

r & Br

umfiel
d

-0

CHINA

10A@120V

700514

10A@120V

Potte

r & Br

umfiel
d

-0

30VDC

30V
DC

700514

C 1

Potter & Bru

mfiel
d

-0

CHINA

10A@120V

30V
DC

700514

R20

441

47 R3

R11

R15

Summary of Contents for 2117x series

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Page 10: ...tu xvt p r wt pr p x t qt tt stu r r t H hwt x t qt tt stu r r t st t s wt t t p t x xst wt tu xvt p r p t p s wt r x v t t u G p rtH hwt tu xvt p x stu t u t t x wT G wxvwt xst t t p t p s w xsx H G...

Page 11: ...p x p qp t F p r t t F wt twxr t t vx t qp t H hwt cb I c q mMJn p p s w s wt tu xvG t p T G h wt tu xvt p F w p s t tp t wt cb I c q H G h uu wt tu xvt p F w wt cb I c q u t tr s p s wt t tp tH hwt g...

Page 12: ...O RVN FQNW J RWP QN NO RPN J X OX QN f RVN JO N X JPN X JO N NYUJLRWP Y XYJWN PJ JWT QN Y XYJWN PJ YYUb URWN LJW QJ_N JR RW QNV 5 N X QN JR RW QN PJ YYUb URWN QN K WN VJb WX RPWR N XW Y XYJWN PJ R QRW...

Page 13: ...N X J UN NOfLRNW NWN Pb X LN O J UN NOfLRNW NWN Pb X LN R WX J_JRUJKUN2 G V p sxq t p p p H G V up r st w x wt rt t sx p H G ftut wt p X st tr x u wx p p H Zds sgd bnmsqnkr sn lamtak lncd nodqashnmJ G...

Page 14: ...s t wt xrt t t x wt pvt qx F wt w G uu p p t H hwx wt xrt pzt cb p s qtvx wt rt u pzx v xrtH hwt xrt pzt t p t T G X s pq t p t p p t t u KO x G KLO xH G KLJ j VX CKJR jVX x H G KML jVX p HDH Sbd laj...

Page 15: ...EYWI XLI GER HEQEKI XLI QIXEP HSSVW PIERMRK IJVMKIVEXSV EVI LIGOPMWX l tu xvt p x vx t tp u q t u tt t xrt xu s wt t x t rwtrz t t w tt x w T G _tt wt u s r p t p s wt u tt t r tp H gtt X tp x v H G a...

Page 16: ...t p t t xs p tH Nnnq Zdakhmf Xwtrz wt tp u wt s Cgtt V JJSRJDH u p s s t tp r tr F t rt u x r tr x xst wt tu xvt p H apzt t wt s tp r tr T G X t tprw s p xtrt u p t wp x pq wt x t p s wxrz t u p s p q...

Page 17: ...t px x xu ttstsH JTN N QN K WN JWM QN K WN X RfLN J N LUNJW G X tp xu ttstsH G apzt t wt t tr st x r tp p s wt p z vp x KIR G MIKP x rwH G Vsy xu ttstsH G apzt t wt VX pvt x KJR GKML p s wt YX pvt x...

Page 18: ...2 G t gRLTN RWP X LQJWPRWP QJYN JTN N QN gJVN MXN WX X LQ QN RW RMN XO QN g N KN H I O QN gJVN X LQN QN RW RMN XO QN g N KN LXW JL bX MNJUN X X LXUM J QX RcNM N _RLN LNW N G X t wt q t q s H IQSZI ERH...

Page 19: ...N QN PJ YYUb URWN O XV QN K UTQNJM f RWP XO QN NO RPN J X OH ft t wt p s q x xtrt q x v wt u p s x wt p uu u wt tu xvt p H ANVX_N QN L N O XV QN YYN JWM UX N VX W RWP gJWPN XW QN O XW XO QN NO RPN J X...

Page 20: ...QN YYN JWM QNW QN UX N VX W RWP gJWPN XW QN O XW XO QN NO RPN J X W JUU QN L N RW QN VX W RWP gJWPN J QN NJ XO QN NO RPN J X NH d w wt p s q x xtrt wt u u wt tu xvt p x wt p x x x H KYVSVQJ h p xs xq...

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Page 23: ...09 F 8 09 09 2 5 5F 5F 0 0 2 F 5 8 EB F 01 8 44 34 34 4426 S D 1 D1 444B 16 16 16 F 8 F 8 0C 0 0C 0 BA 7 F 8 E6 01 5D E6 01 2 F 5 8 2 0C 5 0 2 5 E6 01 5 D3 2 0C 5 0 DB DB F 8 2A 2A A KO 21 MO 46 E6 0...

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Page 26: ...nt divider heater fans Section 1 fans thermostatic switch fan replacement procedure flapper assembly flapper assembly replacement spring pin replacements AC power requirements AC power cords AC fuse a...

Page 27: ...ards for installation in mobile homes or recreational vehicles and under Canadian Standards Association CAN CGA 1 4 M94 Electrical components comply with UL standards Replacement Parts It is advisable...

Page 28: ...s or conditions which if ignored while performing a task can cause injury and or property damage Safety Awareness It is not possible to anticipate all of the conceivable ways or conditions under which...

Page 29: ...tem components including AC and DC heaters To prevent shock hazard disconnect the AC power cord from the electrical outlet before attempting to remove the power board cover Electrical connections and...

Page 30: ...heater 0 275 A Lamp fresh food compartment 0 500 A Gas valve 0 146 A Fans 2 0 950 A per fan Valve water dispenser 0 830 A Dispenser water line heater 0 167 A Ice maker water line heater IM Models 0 16...

Page 31: ...ense electrode wire has no continuity Page 26 L1 oP fault High temperature limit switch open Off level operation Insufficient obstructed or downdraft ventilation Heat deflector cap blocking flue openi...

Page 32: ...connected to power board AC relay stuck closed Fresh food comparment door open or ajar for more than two 2 minutes Page 10 Page 10 Page 16 Page 17 Page 18 Page 19 Less than 10 5 volts DC input to powe...

Page 33: ...fuse open blown Burner failed to ignite or relight Flame sensing circuit malfunction Page 22 Page 25 Page 27 Page 24 Page 24 Page 24 Cooling unit fans thermistor out of range Page 31 Fresh food air th...

Page 34: ...ge input at Power Board Check for loose or damaged RV wiring or connectors Repair as needed then recheck for voltage 1 Unplug wire harness at Power Board P1 con nector 2 Check for voltage across Power...

Page 35: ...ge 7 8 Voltage present with OFF ON switch button held pressed 7a Voltage across Red Blue wire Black wire terminals See Figure 3 4 page 14 Controls okay Go to page 12 NO NO NO YES YES Detach the Optica...

Page 36: ...elease the OFF ON switch button to turn ON refrigerator 12 NO NO Controls okay 1 Unplug the Wire Harness at the P1 Power Board connector 2 Check the Wire Harness Blue wire and Red Yellow for continuit...

Page 37: ...2 JW5 P3 RT424F12 12V 05 43 07 3 D5 R50 R49 07 3 07 3 07 3 4 C Q3 4 C D8 CPC E 94 V 0 P4 GND 12VDC Potter Brumfield T7CS1D2 05 5VDC 0544 700514 5A 120VAC CHINA D3 c 4 D6 3 07 R28 R 3 D13 07 3 R39 D1 N...

Page 38: ...Voltage is only present when the ON OFF switch button is held pressed while turning ON the refrigerator IMPORTANT MIN MAX RANGE HOLD Hz REL mA A mV V V OFF A COM V mA A 1000V MAX 400mA MAX FUSED 10A M...

Page 39: ...CS1D2 05 5VDC 0544 700514 5A 120VAC CHINA D3 c 4 D6 3 07 R28 R 3 D13 07 3 R39 D1 N M 07 3 1237 0301 9 8 4 5 3 K3 R25 R27 R26 R29 C8 7 4 R 1 2 Potter Brumfield T77V1D10 09 CHINA CHINA 10A 120VAC 700514...

Page 40: ...ters Replace power board The AC HE fault is recorded in either the AUTO or Manual AC mode The following may apply AUTO MODE When AC heaters current input falls below 0 5 amperes and AUTO LP has locked...

Page 41: ...osed to be off The AC rE code displays and is recorded in non volatile memory approximately 25 seconds after the fault occurs IMPORTANT Power board AC heater relay contacts stuck in the closed positio...

Page 42: ...rator NO Check RV DC power output to refrigerator YES 1 Connect a charged 12 volt bat tery If the fault code does not display check the DC circuit feeding power to the refrigerator 2 If the fault code...

Page 43: ...riod The dr code displays and is recorded in non volatile memory approximately 25 seconds after the fault occurs IMPORTANT Fresh food compartment doors latch ing when closed 1 Latches working correctl...

Page 44: ...e as needed Door damaged or warped 4 YES Replace door NO Switches turn off light when held closed 5 Replace switch NO YES From page 19 Adjust door hinges until the left door and the right door rail ar...

Page 45: ...YES Gas valve leaking internally or stuck open Replace gas valve The FL fault is recorded in all operating modes any time a flame is sensed at the burner when is not supposed to be lit The FL fault d...

Page 46: ...ettable switches reset the switch In both cases troubleshoot for theL1 oP fault cause IMPORTANT Refrigerator cooling before L1 Op fault displayed 1 Burner overheated Blue 2 1 Replace reset the high te...

Page 47: ...fans operation 1 Replace fans 2 Replace reset high temperature limit switch 3 Test cooling system performance on AC and LP gas operation 1 Clear obstructions 2 Replace reset high temperature limit sw...

Page 48: ...oltage input has to fall below 85 volts only when the controls call for cooling The alarm sounds and the fault displays approximately 25 seconds later IMPORTANT Begin Voltage 108 to 132 VAC 1 2 Low or...

Page 49: ...sense electrode air gap NO Check spark sense assembly See Figure 3 10 page 26 YES NO Replace assembly Check gas valve solenoid coil resistance See Figure 4 4 page 37 Go to page 26 The no FL fault is r...

Page 50: ...present during trial for ignition Check voltage output to solenoid coil 5 Check continuity of solenoid coil wires See Figure 3 11 page 26 Continuity Repair wires NO Replace gas valve Replace power boa...

Page 51: ...it not present when it is supposed to be 4 Internal memory fault The fault registers approximately 25 seconds later in Diaganostic screen 5 segment 5 IMPORTANT Flame sensing circuit malfunction Replac...

Page 52: ...t of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 53: ...of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed Y...

Page 54: ...of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed Y...

Page 55: ...Out of Range Begin Thermistor connected to circuit 1 Resistance range is 120 to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 56: ...t of Range Begin Thermistor connected to circuit 1 Resistance range is 1 6 k to 295 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 57: ...11 5 w c provide necessary amount of gas for efficient combustion and heat generation Gas pressure below 10 5 w c Gas pressure below 10 5 w c results in a weak flame with low heat input to the coolin...

Page 58: ...al Shutoff Valve Pressure Test Port Gas Valve LP Gas In LP Gas Out Manual Shutoff Valve ON OFF Positions Figure 4 2 Gas valve Operation In AUTO LP gas mode or LP gas mode operation the controls energi...

Page 59: ...ping or fittings create the potential for gas leaks 11 Open the gas valve s at the LP gas container s 12 Leak test the LP gas supply line fitting 13 Plug the AC cord into the RV outlet 14 Connect 12 V...

Page 60: ...tube Burner tube connection fitting 8 32 X 1 2 Phillips Screws 2 LP Gas supply line connection fitting Solenoid coil 12 volt DC connections Bracket W hite W hite ON OFF ON ON ON Torque 75 to 95 in lb...

Page 61: ...4 Coil resistance should be within 78 and 86 ohms Burner Tube Assembly The burner tube is 1 4 inch OD aluminum tubing The anti vibration loop absorbs vibration to prevent metal fatigue Each end of the...

Page 62: ...adapter 8 Remove the orifice assembly from the burner 9 Remove the burner retaining screw then pull the burner out of the burner box WARNING Always use two wrenches to disconnect the burner tube from...

Page 63: ...burner threads A damaged orifice adapter for burner creates a potential for gas leaks Figure 4 7 Installing burner in burner box 10 Check the orifice Replace if the condition of the orifice assembly i...

Page 64: ...E EN GARDE Le courant haute tension peut causer des blessures graves et la mort SEULS les techniciens agr s pour v hicules de plaisance sont autoris s ter ce couvercle Ne pas laisser la solution de d...

Page 65: ...thermistor that controls fan operation The fans run when the thermistor senses fin temperature to be 130 F 54 4 C and above When the fin temperature is 115 F 46 C or below the fans are idle Thermisto...

Page 66: ...t acts as the vertical sealing surface for the fresh food compartment doors inboard gasket The flapper is equipped with a 12 volt DC moisture reduction heater The heater is supplied DC power through w...

Page 67: ...iver To remove the flapper assembly Refer to Figure 5 9 for location of components 1 Power off refrigerator 2 Open the left fresh food compartment door 3 Remove the bottom and top flapper hinge screws...

Page 68: ...oor The flange is not a replaceable part Attempting to remove the flange will disconnect the wires from the pins housing resulting in door replacement CAUTION Spring pin replacement Flange Spring pins...

Page 69: ...t AC heaters Figure 5 15 AC heaters installed in heater tubes Stop bead 100 B ANSI Z21 2 JW5 P3 RT424F12 12V 05 43 07 3 D5 R50 R49 07 3 07 3 07 3 4 C Q3 4 C D8 CPC E 94 V 0 P4 GND 12VDC Potter Brumfie...

Page 70: ...nto the cabinet It is not a replaceable component Figure 6 2 Base power board Figure 6 3 Cover power board Troubleshooting Refer to Section 3 for troubleshooting information Figure 6 1 Power board Low...

Page 71: ...LP1 Q1 Q2 Q6 C9 D10 R11 R12 C7 R16 R15 R17 R19 R13 R22 R32 R31 Z2 D7 R14 U4 C3 C5 U3 U6 JW11 Z4 GND GND 12VDC 12VDC P1 P2 P3 F1 CAUTION Incorrect connection will damage the power board ADVERTISSEMENT...

Page 72: ...y and death ONLY qualified RV service techincians are autorized to remove this cover Do not allow leak detecting solutions to touch the electrical components Many liquids are electrically conductive a...

Page 73: ...and holding the MODE switch button Pressing the button momentarily displays the active operation mode for 10 seconds Figure 6 8 Control panel Figure 6 9 LCD module icons and information screen The LCD...

Page 74: ...Power OFF the refrigerator 2 Remove the right side hinge cover 1 3 Remove the striker mechanism 2 4 Remove the control panel from the divider 3 5 Disconnect the wire harness from 4 the control panel...

Page 75: ...an turns off when fresh food fin temperature is above 50 F 10 C no demand for cooling is present or when the controls are in defrost Defrost Interval Timer This timer counts cooling run time when free...

Page 76: ...32 35 90 9 31 34 100 Fresh Food Compartment Air Temperature Cut in and Cut Out Temperatures and Corresponding Temperature Display Indications Table Backup operation system BOS duty cycle is only acti...

Page 77: ...me time 2 Press the MODE button until screen b displays Shortly thereafter bp will display 3 Press and hold the TEMP button until Go displays 4 Release the TEMP button when Go displays 5 Press and hol...

Page 78: ...over the external walls of the absorber coils and over the condenser fins When ventilation is suspected of being the cause of poor cooling make sure that Air intake vent and exhaust vent are clear Ve...

Page 79: ...nauthorized modifications include Removal of enclosure baffles Flue baffle Flue Flue Canister Flue baffle wire O shape flue cap Figure 7 1 Flue and associated components 8 slot burner Removal of insul...

Page 80: ...left freezer shelf against the evaporator plate 6 Power off the ice maker 7 Set the controls to Diagnostics a Navigate to screen C fin temperature b Record time and fin temperature 8 Allow the refrige...

Page 81: ...f cooling system leakage Yellow ammonia residue Ammonia smell Installation ventilation meet guidelines Replace cooling system YES YES YES Correct installation and ventilation NO 3 Heat input device op...

Page 82: ...Set control to Diagnostic Mode 2 Review history in screen 3 3 Bring up screen C D and E 4 Make sure unit is not in defrost 5 Monitor freezer and fresh food compartment air temperature for 8 hours with...

Page 83: ...nut driver 5 16 nut driver 3 16 Hex wrench long or T handle style 7 16 open end wrench 9 16 open end wrench 5 8 open end wrench 2 Phillips screwdriver IMPORTANT Cooling System Removal Cooling system...

Page 84: ...it Connector is on left side of fin assembly 14 Remove fin assembly For steps 22 through 26 refer to Figure 7 6 on page 62 22 Remove hold down bracket 23 Cut the tape along the edges of the cooling un...

Page 85: ...ays use two wrenches to loosen or tighten fittings to prevent damaging components piping or fittings Damaged components piping or fittings create the potential for gas leaks Mastic bead 4 Seat the coo...

Page 86: ...ation Screws condenser bracket Screw condenser bracket Screw absorber bracket Screw absorber bracket Power board cover Burner Drip cup Fans 2 External Fan Thermistor Cut tape along the 4 edges WRAPPER...

Page 87: ...the fresh food compartment fin to the fin assembly 27 Install the fresh food compartment fin assembly 28 Install the fresh food compartment fin air temperature thermistor 29 Install the fresh food co...

Page 88: ...iagnostics To set the display to diagnostics 1 Press and hold down the MODE and switch TEMP switch buttons at the same time 2 Release the switch buttons when displays 3 Within two seconds displays on...

Page 89: ...button displays screen 2 Diagnostic Screens Information Screen 2 The number 2 displays and within five seconds the screen turns off Replace the optical control display assembly if any segment illumin...

Page 90: ...ss and hold the TEMP switch button until the letters ER appears on the screen Pressing the MODE switch button displays screen 7 Screen 7 Power Board Inputs Displays live power board inputs through ill...

Page 91: ...econds freezer air temperature displays Pressing the MODE switch button displays screen H Screen H External Fan Temperature The letter H displays and within five seconds the temperature sensed by the...

Page 92: ...mold senses the mold temperature At approximately 17 to 14 F 8 3 to 10 C the thermostat energizes the stepper motor and the heater As the motor turns the ejector blades begin to make contact with the...

Page 93: ...shows the wires color coding and application Figure 9 2 shows the AC power cord for the 2117 ice maker The cord connects to the ice maker four wire harness The cord is to be plugged into a 2 pole 3 w...

Page 94: ...the factory It is not a replaceable component Water Line Heater In ambient temperatures of 42 to 38 F 5 5 to 3 3 C and lower the water line heater keeps the fill line and water valve body from freezin...

Page 95: ...ure 9 7 page 72 Solenoid coil RV water connection Water to ice maker Bracket Figure 9 6 Water valve and water connections 4 Disconnect thermostatic switch and the water fill line heater 5 Disconnect t...

Page 96: ...and H Before starting shut off the water supply to the water valve and make sure the AC power cord is plugged into an energized receptacle To manually cycle the ice maker 1 Remove the ice bin and free...

Page 97: ...g this test the motor should run smoothly throughout the cycle until the ejector is parked If the motor does not run stops or makes grinding noises replace ice maker see Ice Maker Replacement Procedur...

Page 98: ...shown in Figure 9 12 6 2 8 1 3 5 D O N O T ROTATE 6 2 8 3 5 8 DISCONNECT POWER TO MODULE 106 626649 IM REMOVE S W2 01 13 03 185W 115V 60 HZ 14 AW G IN S U LA TE D Figure 9 11 Jumpering test points V...

Page 99: ...n in Figure 9 14 To check resistance through points V and N 1 Remove the ice bin and freezer shelf 2 Detach the ice maker from the evaporator plate Do not pull on the wire harness 3 Rotate the ice mak...

Page 100: ...olts AC through AC power cord Check ice maker wire harness BLACK wire and WHITE wire for continuity 5 Set the multimeter to ohmmeter function then insert one probe into point L and the other into poin...

Page 101: ...iner s in freezer 1 Check freezer door gasket wire harness Permagum seal 2 Containers that contain liquids have to be sealed prior to placing in freezer Not cycling AC power available 1 Mold heater fa...

Page 102: ...side facing down Figure 9 17 Ice maker fasteners and back plate Figure 9 19 Harness plug and thermal fuse To unplug wire harness Press locking tab in then pull back on harness Open spring clip to deta...

Page 103: ...eeds both the water dispenser valve and the ice maker water valve Ice Maker Water Valve Figure 9 21 and Figure 9 22 illustrate and a provide information for the ice maker solenoid operated water valve...

Page 104: ...ter dispenser Figure 10 1 the reservoir Figure 10 2 and the water valve Figure 10 3 Figure 10 1 Water dispenser external view Figure 10 2 Reservoir in cabinet recess and cover Figure 10 3 12 volt DC s...

Page 105: ...reated by the coil opens the water valve allowing water flow into the reservoir Water flows from top of the reservoir to the spigot The water flowing out of the spigot is replaced by water flowing int...

Page 106: ...olt DC WHITE wire from the water valve solenoid coil 5 Disconnect thermostatic switch and the water fill line heater a The switch BROWN wire from the heater WHITE wire b The remaining thermostatic swi...

Page 107: ...llow water to drain into the container placed in step 4 7 Disconnect the water fill line from the reservoir See Figure 10 9 8 Remove the retaining screws then pull the reservoir out of the cabinet rec...

Page 108: ...A 6 Remove circuit board from bracket See Figure 10 11 B C and D 7 Reverse steps 6 through 1 to install replacement LED circuit board Striker plate Hinge cover Retaining screw Figure 10 10 Cover wate...

Page 109: ...S On Off Switch Interrupteur Marche Arr t PB Power Board Carte d alimentation PH Perimeter Heater Chaufferette de p rim tre TP Test Point Point de test TS Temperature Switch Interrupteur de temp ratur...

Page 110: ...K5 K6 RD RG RD YL RG JN BK YL NR JN BK NR BK NR RD RG GY GY BR BR RD YL RG JN WT YL BC JN FF EF EF FFDH 120VAC 120VCA 1 1 2 2 FFFT ACH ACH ACH YL JN YL JN BU BL BU BL TS 1 1 2 2 IL YL JN WH BC 8 GV WH...

Page 111: ...aker 7 Mold Heater 8 Mold Thermostat 9 ON OFF Switch 10 Fill Switch 11 Hold Switch 12 Stepper Motor Figure 11 5 Ice maker wiring diagram and pictorial N G L GRN VERT BRN BRUN WHT BLANC BLK NOIR NEUTRA...

Page 112: ...88 Publication No 630614B 06 19 07 NORCOLD Inc Customer Support Dept Telephone 800 543 1219 Fax 937 497 3183 www norcold com NORCOLD Inc P O Box 4248 Sidney OH 45365...

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Page 152: ...nt divider heater fans Section 1 fans thermostatic switch fan replacement procedure flapper assembly flapper assembly replacement spring pin replacements AC power requirements AC power cords AC fuse a...

Page 153: ...ards for installation in mobile homes or recreational vehicles and under Canadian Standards Association CAN CGA 1 4 M94 Electrical components comply with UL standards Replacement Parts It is advisable...

Page 154: ...s or conditions which if ignored while performing a task can cause injury and or property damage Safety Awareness It is not possible to anticipate all of the conceivable ways or conditions under which...

Page 155: ...tem components including AC and DC heaters To prevent shock hazard disconnect the AC power cord from the electrical outlet before attempting to remove the power board cover Electrical connections and...

Page 156: ...heater 0 275 A Lamp fresh food compartment 0 500 A Gas valve 0 146 A Fans 2 0 950 A per fan Valve water dispenser 0 830 A Dispenser water line heater 0 167 A Ice maker water line heater IM Models 0 16...

Page 157: ...ense electrode wire has no continuity Page 26 L1 oP fault High temperature limit switch open Off level operation Insufficient obstructed or downdraft ventilation Heat deflector cap blocking flue openi...

Page 158: ...connected to power board AC relay stuck closed Fresh food comparment door open or ajar for more than two 2 minutes Page 10 Page 10 Page 16 Page 17 Page 18 Page 19 Less than 10 5 volts DC input to powe...

Page 159: ...fuse open blown Burner failed to ignite or relight Flame sensing circuit malfunction Page 22 Page 25 Page 27 Page 24 Page 24 Page 24 Cooling unit fans thermistor out of range Page 31 Fresh food air th...

Page 160: ...ge input at Power Board Check for loose or damaged RV wiring or connectors Repair as needed then recheck for voltage 1 Unplug wire harness at Power Board P1 con nector 2 Check for voltage across Power...

Page 161: ...ge 7 8 Voltage present with OFF ON switch button held pressed 7a Voltage across Red Blue wire Black wire terminals See Figure 3 4 page 14 Controls okay Go to page 12 NO NO NO YES YES Detach the Optica...

Page 162: ...elease the OFF ON switch button to turn ON refrigerator 12 NO NO Controls okay 1 Unplug the Wire Harness at the P1 Power Board connector 2 Check the Wire Harness Blue wire and Red Yellow for continuit...

Page 163: ...2 JW5 P3 RT424F12 12V 05 43 07 3 D5 R50 R49 07 3 07 3 07 3 4 C Q3 4 C D8 CPC E 94 V 0 P4 GND 12VDC Potter Brumfield T7CS1D2 05 5VDC 0544 700514 5A 120VAC CHINA D3 c 4 D6 3 07 R28 R 3 D13 07 3 R39 D1 N...

Page 164: ...Voltage is only present when the ON OFF switch button is held pressed while turning ON the refrigerator IMPORTANT MIN MAX RANGE HOLD Hz REL mA A mV V V OFF A COM V mA A 1000V MAX 400mA MAX FUSED 10A M...

Page 165: ...CS1D2 05 5VDC 0544 700514 5A 120VAC CHINA D3 c 4 D6 3 07 R28 R 3 D13 07 3 R39 D1 N M 07 3 1237 0301 9 8 4 5 3 K3 R25 R27 R26 R29 C8 7 4 R 1 2 Potter Brumfield T77V1D10 09 CHINA CHINA 10A 120VAC 700514...

Page 166: ...ters Replace power board The AC HE fault is recorded in either the AUTO or Manual AC mode The following may apply AUTO MODE When AC heaters current input falls below 0 5 amperes and AUTO LP has locked...

Page 167: ...osed to be off The AC rE code displays and is recorded in non volatile memory approximately 25 seconds after the fault occurs IMPORTANT Power board AC heater relay contacts stuck in the closed positio...

Page 168: ...rator NO Check RV DC power output to refrigerator YES 1 Connect a charged 12 volt bat tery If the fault code does not display check the DC circuit feeding power to the refrigerator 2 If the fault code...

Page 169: ...riod The dr code displays and is recorded in non volatile memory approximately 25 seconds after the fault occurs IMPORTANT Fresh food compartment doors latch ing when closed 1 Latches working correctl...

Page 170: ...e as needed Door damaged or warped 4 YES Replace door NO Switches turn off light when held closed 5 Replace switch NO YES From page 19 Adjust door hinges until the left door and the right door rail ar...

Page 171: ...YES Gas valve leaking internally or stuck open Replace gas valve The FL fault is recorded in all operating modes any time a flame is sensed at the burner when is not supposed to be lit The FL fault d...

Page 172: ...ettable switches reset the switch In both cases troubleshoot for theL1 oP fault cause IMPORTANT Refrigerator cooling before L1 Op fault displayed 1 Burner overheated Blue 2 1 Replace reset the high te...

Page 173: ...fans operation 1 Replace fans 2 Replace reset high temperature limit switch 3 Test cooling system performance on AC and LP gas operation 1 Clear obstructions 2 Replace reset high temperature limit sw...

Page 174: ...oltage input has to fall below 85 volts only when the controls call for cooling The alarm sounds and the fault displays approximately 25 seconds later IMPORTANT Begin Voltage 108 to 132 VAC 1 2 Low or...

Page 175: ...sense electrode air gap NO Check spark sense assembly See Figure 3 10 page 26 YES NO Replace assembly Check gas valve solenoid coil resistance See Figure 4 4 page 37 Go to page 26 The no FL fault is r...

Page 176: ...present during trial for ignition Check voltage output to solenoid coil 5 Check continuity of solenoid coil wires See Figure 3 11 page 26 Continuity Repair wires NO Replace gas valve Replace power boa...

Page 177: ...it not present when it is supposed to be 4 Internal memory fault The fault registers approximately 25 seconds later in Diaganostic screen 5 segment 5 IMPORTANT Flame sensing circuit malfunction Replac...

Page 178: ...t of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 179: ...of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed Y...

Page 180: ...of Range Begin Thermistor connected to circuit 1 Resistance range is 1 35 k to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed Y...

Page 181: ...Out of Range Begin Thermistor connected to circuit 1 Resistance range is 120 to 250 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 182: ...t of Range Begin Thermistor connected to circuit 1 Resistance range is 1 6 k to 295 k 2 NO Check thermistor resistance YES NO Replace thermistor Check connections and terminals Clean repair as needed...

Page 183: ...11 5 w c provide necessary amount of gas for efficient combustion and heat generation Gas pressure below 10 5 w c Gas pressure below 10 5 w c results in a weak flame with low heat input to the coolin...

Page 184: ...al Shutoff Valve Pressure Test Port Gas Valve LP Gas In LP Gas Out Manual Shutoff Valve ON OFF Positions Figure 4 2 Gas valve Operation In AUTO LP gas mode or LP gas mode operation the controls energi...

Page 185: ...ping or fittings create the potential for gas leaks 11 Open the gas valve s at the LP gas container s 12 Leak test the LP gas supply line fitting 13 Plug the AC cord into the RV outlet 14 Connect 12 V...

Page 186: ...tube Burner tube connection fitting 8 32 X 1 2 Phillips Screws 2 LP Gas supply line connection fitting Solenoid coil 12 volt DC connections Bracket W hite W hite ON OFF ON ON ON Torque 75 to 95 in lb...

Page 187: ...4 Coil resistance should be within 78 and 86 ohms Burner Tube Assembly The burner tube is 1 4 inch OD aluminum tubing The anti vibration loop absorbs vibration to prevent metal fatigue Each end of the...

Page 188: ...adapter 8 Remove the orifice assembly from the burner 9 Remove the burner retaining screw then pull the burner out of the burner box WARNING Always use two wrenches to disconnect the burner tube from...

Page 189: ...burner threads A damaged orifice adapter for burner creates a potential for gas leaks Figure 4 7 Installing burner in burner box 10 Check the orifice Replace if the condition of the orifice assembly i...

Page 190: ...E EN GARDE Le courant haute tension peut causer des blessures graves et la mort SEULS les techniciens agr s pour v hicules de plaisance sont autoris s ter ce couvercle Ne pas laisser la solution de d...

Page 191: ...thermistor that controls fan operation The fans run when the thermistor senses fin temperature to be 130 F 54 4 C and above When the fin temperature is 115 F 46 C or below the fans are idle Thermisto...

Page 192: ...t acts as the vertical sealing surface for the fresh food compartment doors inboard gasket The flapper is equipped with a 12 volt DC moisture reduction heater The heater is supplied DC power through w...

Page 193: ...iver To remove the flapper assembly Refer to Figure 5 9 for location of components 1 Power off refrigerator 2 Open the left fresh food compartment door 3 Remove the bottom and top flapper hinge screws...

Page 194: ...oor The flange is not a replaceable part Attempting to remove the flange will disconnect the wires from the pins housing resulting in door replacement CAUTION Spring pin replacement Flange Spring pins...

Page 195: ...t AC heaters Figure 5 15 AC heaters installed in heater tubes Stop bead 100 B ANSI Z21 2 JW5 P3 RT424F12 12V 05 43 07 3 D5 R50 R49 07 3 07 3 07 3 4 C Q3 4 C D8 CPC E 94 V 0 P4 GND 12VDC Potter Brumfie...

Page 196: ...nto the cabinet It is not a replaceable component Figure 6 2 Base power board Figure 6 3 Cover power board Troubleshooting Refer to Section 3 for troubleshooting information Figure 6 1 Power board Low...

Page 197: ...LP1 Q1 Q2 Q6 C9 D10 R11 R12 C7 R16 R15 R17 R19 R13 R22 R32 R31 Z2 D7 R14 U4 C3 C5 U3 U6 JW11 Z4 GND GND 12VDC 12VDC P1 P2 P3 F1 CAUTION Incorrect connection will damage the power board ADVERTISSEMENT...

Page 198: ...y and death ONLY qualified RV service techincians are autorized to remove this cover Do not allow leak detecting solutions to touch the electrical components Many liquids are electrically conductive a...

Page 199: ...and holding the MODE switch button Pressing the button momentarily displays the active operation mode for 10 seconds Figure 6 8 Control panel Figure 6 9 LCD module icons and information screen The LCD...

Page 200: ...Power OFF the refrigerator 2 Remove the right side hinge cover 1 3 Remove the striker mechanism 2 4 Remove the control panel from the divider 3 5 Disconnect the wire harness from 4 the control panel...

Page 201: ...an turns off when fresh food fin temperature is above 50 F 10 C no demand for cooling is present or when the controls are in defrost Defrost Interval Timer This timer counts cooling run time when free...

Page 202: ...32 35 90 9 31 34 100 Fresh Food Compartment Air Temperature Cut in and Cut Out Temperatures and Corresponding Temperature Display Indications Table Backup operation system BOS duty cycle is only acti...

Page 203: ...me time 2 Press the MODE button until screen b displays Shortly thereafter bp will display 3 Press and hold the TEMP button until Go displays 4 Release the TEMP button when Go displays 5 Press and hol...

Page 204: ...over the external walls of the absorber coils and over the condenser fins When ventilation is suspected of being the cause of poor cooling make sure that Air intake vent and exhaust vent are clear Ve...

Page 205: ...nauthorized modifications include Removal of enclosure baffles Flue baffle Flue Flue Canister Flue baffle wire O shape flue cap Figure 7 1 Flue and associated components 8 slot burner Removal of insul...

Page 206: ...left freezer shelf against the evaporator plate 6 Power off the ice maker 7 Set the controls to Diagnostics a Navigate to screen C fin temperature b Record time and fin temperature 8 Allow the refrige...

Page 207: ...f cooling system leakage Yellow ammonia residue Ammonia smell Installation ventilation meet guidelines Replace cooling system YES YES YES Correct installation and ventilation NO 3 Heat input device op...

Page 208: ...Set control to Diagnostic Mode 2 Review history in screen 3 3 Bring up screen C D and E 4 Make sure unit is not in defrost 5 Monitor freezer and fresh food compartment air temperature for 8 hours with...

Page 209: ...nut driver 5 16 nut driver 3 16 Hex wrench long or T handle style 7 16 open end wrench 9 16 open end wrench 5 8 open end wrench 2 Phillips screwdriver IMPORTANT Cooling System Removal Cooling system...

Page 210: ...it Connector is on left side of fin assembly 14 Remove fin assembly For steps 22 through 26 refer to Figure 7 6 on page 62 22 Remove hold down bracket 23 Cut the tape along the edges of the cooling un...

Page 211: ...ays use two wrenches to loosen or tighten fittings to prevent damaging components piping or fittings Damaged components piping or fittings create the potential for gas leaks Mastic bead 4 Seat the coo...

Page 212: ...ation Screws condenser bracket Screw condenser bracket Screw absorber bracket Screw absorber bracket Power board cover Burner Drip cup Fans 2 External Fan Thermistor Cut tape along the 4 edges WRAPPER...

Page 213: ...the fresh food compartment fin to the fin assembly 27 Install the fresh food compartment fin assembly 28 Install the fresh food compartment fin air temperature thermistor 29 Install the fresh food co...

Page 214: ...iagnostics To set the display to diagnostics 1 Press and hold down the MODE and switch TEMP switch buttons at the same time 2 Release the switch buttons when displays 3 Within two seconds displays on...

Page 215: ...button displays screen 2 Diagnostic Screens Information Screen 2 The number 2 displays and within five seconds the screen turns off Replace the optical control display assembly if any segment illumin...

Page 216: ...ss and hold the TEMP switch button until the letters ER appears on the screen Pressing the MODE switch button displays screen 7 Screen 7 Power Board Inputs Displays live power board inputs through ill...

Page 217: ...econds freezer air temperature displays Pressing the MODE switch button displays screen H Screen H External Fan Temperature The letter H displays and within five seconds the temperature sensed by the...

Page 218: ...mold senses the mold temperature At approximately 17 to 14 F 8 3 to 10 C the thermostat energizes the stepper motor and the heater As the motor turns the ejector blades begin to make contact with the...

Page 219: ...shows the wires color coding and application Figure 9 2 shows the AC power cord for the 2117 ice maker The cord connects to the ice maker four wire harness The cord is to be plugged into a 2 pole 3 w...

Page 220: ...the factory It is not a replaceable component Water Line Heater In ambient temperatures of 42 to 38 F 5 5 to 3 3 C and lower the water line heater keeps the fill line and water valve body from freezin...

Page 221: ...ure 9 7 page 72 Solenoid coil RV water connection Water to ice maker Bracket Figure 9 6 Water valve and water connections 4 Disconnect thermostatic switch and the water fill line heater 5 Disconnect t...

Page 222: ...and H Before starting shut off the water supply to the water valve and make sure the AC power cord is plugged into an energized receptacle To manually cycle the ice maker 1 Remove the ice bin and free...

Page 223: ...g this test the motor should run smoothly throughout the cycle until the ejector is parked If the motor does not run stops or makes grinding noises replace ice maker see Ice Maker Replacement Procedur...

Page 224: ...shown in Figure 9 12 6 2 8 1 3 5 D O N O T ROTATE 6 2 8 3 5 8 DISCONNECT POWER TO MODULE 106 626649 IM REMOVE S W2 01 13 03 185W 115V 60 HZ 14 AW G IN S U LA TE D Figure 9 11 Jumpering test points V...

Page 225: ...n in Figure 9 14 To check resistance through points V and N 1 Remove the ice bin and freezer shelf 2 Detach the ice maker from the evaporator plate Do not pull on the wire harness 3 Rotate the ice mak...

Page 226: ...olts AC through AC power cord Check ice maker wire harness BLACK wire and WHITE wire for continuity 5 Set the multimeter to ohmmeter function then insert one probe into point L and the other into poin...

Page 227: ...iner s in freezer 1 Check freezer door gasket wire harness Permagum seal 2 Containers that contain liquids have to be sealed prior to placing in freezer Not cycling AC power available 1 Mold heater fa...

Page 228: ...side facing down Figure 9 17 Ice maker fasteners and back plate Figure 9 19 Harness plug and thermal fuse To unplug wire harness Press locking tab in then pull back on harness Open spring clip to deta...

Page 229: ...eeds both the water dispenser valve and the ice maker water valve Ice Maker Water Valve Figure 9 21 and Figure 9 22 illustrate and a provide information for the ice maker solenoid operated water valve...

Page 230: ...ter dispenser Figure 10 1 the reservoir Figure 10 2 and the water valve Figure 10 3 Figure 10 1 Water dispenser external view Figure 10 2 Reservoir in cabinet recess and cover Figure 10 3 12 volt DC s...

Page 231: ...reated by the coil opens the water valve allowing water flow into the reservoir Water flows from top of the reservoir to the spigot The water flowing out of the spigot is replaced by water flowing int...

Page 232: ...olt DC WHITE wire from the water valve solenoid coil 5 Disconnect thermostatic switch and the water fill line heater a The switch BROWN wire from the heater WHITE wire b The remaining thermostatic swi...

Page 233: ...llow water to drain into the container placed in step 4 7 Disconnect the water fill line from the reservoir See Figure 10 9 8 Remove the retaining screws then pull the reservoir out of the cabinet rec...

Page 234: ...A 6 Remove circuit board from bracket See Figure 10 11 B C and D 7 Reverse steps 6 through 1 to install replacement LED circuit board Striker plate Hinge cover Retaining screw Figure 10 10 Cover wate...

Page 235: ...S On Off Switch Interrupteur Marche Arr t PB Power Board Carte d alimentation PH Perimeter Heater Chaufferette de p rim tre TP Test Point Point de test TS Temperature Switch Interrupteur de temp ratur...

Page 236: ...K5 K6 RD RG RD YL RG JN BK YL NR JN BK NR BK NR RD RG GY GY BR BR RD YL RG JN WT YL BC JN FF EF EF FFDH 120VAC 120VCA 1 1 2 2 FFFT ACH ACH ACH YL JN YL JN BU BL BU BL TS 1 1 2 2 IL YL JN WH BC 8 GV WH...

Page 237: ...aker 7 Mold Heater 8 Mold Thermostat 9 ON OFF Switch 10 Fill Switch 11 Hold Switch 12 Stepper Motor Figure 11 5 Ice maker wiring diagram and pictorial N G L GRN VERT BRN BRUN WHT BLANC BLK NOIR NEUTRA...

Page 238: ...88 Publication No 630614B 06 19 07 NORCOLD Inc Customer Support Dept Telephone 800 543 1219 Fax 937 497 3183 www norcold com NORCOLD Inc P O Box 4248 Sidney OH 45365...

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Norcold 2117x series, Owner'S Manual

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