Nokia N92 RM-100 Service Manual Download Page 1

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Training and Vendor Development

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

17.Okt.2006

Service Manual N92 RM-100

Approved 1.0

MGR

Page

(53)

RM-100

Transceiver characteristics:

Band:

Tri-band phone for EGSM 900/1800/1900MHz; WCDMA 2100

Camera:

Integrated 2.0 Megapixel camera

Display:

Active matrix color 2.8” (7.112cm) display 320 x 240 pixel

16M colors

IRDA
WLAN
Bluetooth
FM radio
DVB-H
Connector:

Pop-Port™ connector

SERVICE MANUAL

Level 1&2

Environmental characteristics:

•

Lead-free soldered

Transceiver with BP-5L Li-Ion battery pack

Network

Talk time

TV watch time

Video capture Standby

GSM

up to 6 h

up to 5 h

1 h

9 days

WCDMA

up to 4 h

up to 5 h

1 h

7 days

Summary of Contents for N92 RM-100

Page 1: ... phone for EGSM 900 1800 1900MHz WCDMA 2100 Camera Integrated 2 0 Megapixel camera Display Active matrix color 2 8 7 112cm display 320 x 240 pixel 16M colors IRDA WLAN Bluetooth FM radio DVB H Connector Pop Port connector SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transceiver with BP 5L Li Ion battery pack Network Talk time TV watch time Video capture Standby GSM up ...

Page 2: ...NT OVERVIEW 8 SPARE PARTS LIST 9 SERVICE TOOLS 10 SW UPDATE 12 UPPER BLOCK DISASSEMBLY 13 UPPER BLOCK HINGE MODULE DISASSEMBLY 20 UPPER BLOCK HINGE MODULE ASSEMBLY 22 UPPER BLOCK ASSEMBLY 24 LOWER BLOCK DISASSEMBLY 32 LOWER BLOCK ASSEMBLY 37 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 1 42 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 2 43 QUICK TROUBLE SHOOTER ZOOMS PART 1 44 QUICK TROUBLE SHOOTER ZOOMS ...

Page 3: ...NAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING ...

Page 4: ...ing the indicated error e g soldered connec tors or switches and re solder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online Always use your own equipment for testing where you are sure that it works E g if the customer compl...

Page 5: ...ones Service Manuals Service Bulletins Software Repair Information Former NOKIA CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview Guides Basic info...

Page 6: ...M 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW AND COMPONENT DISPOSAL UPPER BLOCK 4 ...

Page 7: ...M 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 EXPLODED VIEW AND COMPONENT DISPOSAL LOWER BLOCK 5 Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL ...

Page 8: ...dor Development CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 COMPONENT OVERVIEW 6 ...

Page 9: ...t 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 NOL is the database where you can find the latest corresponding Service Bulletins spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis SPARE PARTS LIST 7 ...

Page 10: ...lash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BP 5L Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 45 Camera removal tool CA 53 Service Cable to connect the PC wi...

Page 11: ...ichi torque driver NOKIA No 6901525 Hoya micro Fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers ...

Page 12: ...e Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 SW UPDATE 9 Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online ...

Page 13: ...10 1 Needed tools The SRT 6 the SS 93 metal tweezers dental pick a torque driver with a Torx plus size 6 bit the SS 45 camera removal tool and a Torx plus driver size 6 2 Cover all windows with a protective film 3 Ensure that no battery is inserted before going on 4 Release the clips of the Hinge Cover A from the top side first 5 Now release the clips of the Hinge Cover B 6 Bring the assembly into...

Page 14: ...ights reserved Approved 1 0 MGR Page 53 7 Carefully release the clip of the Hinge Cover B 8 and remove it 9 Remove the Camera Window Elastomer 10 Use the SS 45 camera removal tool to release the Camera Module 2Mpix as shown 11 Carefully remove the two plastic clips of the A Cover with the SS 93 12 Release both clips on the hinge side too Note that these clips are very delicate ...

Page 15: ...oration All rights reserved Approved 1 0 MGR Page 53 13 Use the SS 45 camera removal tool to release the Camera Module 2Mpix as shown 14 Cover the 2nd Display Module with a protective film 15 Prevent scratching the window while removing the Bumper Plugs 16 Undo both screws and discard them 17 Do not use them again 18 Carefully release the snaps of the B Cover Assy ...

Page 16: ...M 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 19 Lift up the B Cover Assy carefully and release all clips 20 Remove the Earpiece 21 Cover the inner side window with a plastic film 22 Cover the display with a protective film too 23 Undo both screws and discard them 24 Do not use these screws again ...

Page 17: ...right 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 25 Carefully release and remove the clips of the Display Frame Assy 26 Release all these 4 snaps 27 Open the connector with the SS 93 28 Disconnect the flex foil connector 29 Carefully release the coax connector in the order shown 30 Remove them completely with the SS 93 ...

Page 18: ...KIA Corporation All rights reserved Approved 1 0 MGR Page 53 31 Release the snaps and separate the assemblies Note that the grounding cable is still connected 32 Shift up the grounding clip 33 Now the parts can be separated completely 34 Release the snap as shown 35 Now the Spacer Frame Assy can be removed 36 Carefully release the glued in 1QY Top FPC Assy ...

Page 19: ...NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 37 Release the flex connector of the 2nd Display Module with the SS 93 38 Remove the DVB H PWB Assy 39 Remove the 2nd Display Module 40 Use the SS 93 to ease out both IHF Speakers 41 Always use a new IHF Adhesive when reassemble 42 The disassembly procedure of the upper block is now complete ...

Page 20: ... Approved 1 0 MGR Page 53 1 The procedure to disassemble the Hinge Module Assy is shown here The disassembly of the lower block was already done 2 Carefully pull out the cables to achieve the screws 3 Undo both screws and discard them 4 Do not use them again 5 Carefully remove the Camera Support 6 Slot the Camera Cable through the recess of the hinge UPPER BLOCK HINGE MODULE DISASSEMBLY 11 ...

Page 21: ...e Coax Cable Now pull the cable while slotting the connectors through the recess of the Hinge Module Assy 8 Note that the cables are not squeezed during this procedure 9 Do the same with the second Coax Cable 10 Carefully twist the connector of the Coax Cable Now pull the cable while slotting the connectors through the second recess of the Hinge Module Assy 11 Do the same with the second Coax Cabl...

Page 22: ... NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 1 Hinge Module Assy assembly 2 Slot the first cable through both recesses of the hinge in direction shown 3 Do not squeeze the cables 4 Do the same with the second Coax Cable 5 Place the Camera Cable Assy into its compartment 6 Insert the Camera Support UPPER BLOCK HINGE MODULE ASSEMBLY 12 ...

Page 23: ...ice Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 7 Note the correct positioning of the alignment tab 8 Insert two new screws 9 Tighten the screws with the correct torque 10 Ensure that the cables are positioned as shown 11 Red marks on the Coax Cables must be visible ...

Page 24: ...MGR Page 53 2 Place the IHF Speaker into their compartments Mind that new IHF Adhesives are fitted 3 Push the IHF Speakers into their places do not touch the spring contacts 1 Upper Block Assembly 4 Remove the plastic film from the 2nd Display Module 5 Position the display as shown 6 Position the 1QY Top FPC Assy to the Spacer Frame and smooth it down slightly note the guide pins UPPER BLOCK ASSEM...

Page 25: ...06 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 7 Position the DVB H PWB Assy mind the guiding pins 8 Now place the Spacer Frame Assy 9 Mind that all snaps are clicked into their places 10 Check the correct positioning of the Camera Elastomer before going on 11 Close the connector 12 Turn the assembly and close the display connector ...

Page 26: ...orporation All rights reserved Approved 1 0 MGR Page 53 13 Cover the display with a protective film 14 Close the connector of the shorter Coax Cable first 15 Now close the second connector too 16 At least position the grounding clip as shown 17 Click the snaps of the assembly into their places 18 Ensure that all cables are correctly positioned before continuing ...

Page 27: ...pyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 19 Close the display connector 20 Check the positioning of the cables again before going on The red marks on the Coax Cable must be visible 21 Click the four snaps of the display into their places 22 Insert new screws 23 Set the correct torque 24 Tighten both screws ...

Page 28: ... rights reserved Approved 1 0 MGR Page 53 25 Peel up the protective film first 26 Insert the Earpiece Always use a new Gasket 27 Push it down evenly position it as shown 28 Remove the protective film if not already done 29 Place the B Cover beginning from the hinge side Push it down evenly at the corners 30 Now smooth it down evenly to click the side clips into their places ...

Page 29: ...kt 2006 29 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 31 Insert new screws 32 Set the correct torque 33 Tighten both screws 34 Place the Bumper Plug Do not scratch the window 35 Close the assembly 36 Remove the protective film from the display ...

Page 30: ...pproved 1 0 MGR Page 53 37 Assemble the Memory Card Door not already done before going on 38 Place the A Cover over the assembly shift it carefully into hinge direction 39 Push down at the hinge side to click the clips into their places 40 Use the SS 45 camera removal tool to assemble the Camera Module 2Mpix as shown 41 Note the correct positioning of the camera 42 Place the Camera Elastomer ...

Page 31: ...nual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 43 Turn the assembly into position shown and place the Hinge Cover B first 44 Click it into its place 45 Now place the Hinge Cover A push it down evenly 46 Check the windows for cleanness 47 Complete the Unit with the Battery Cover ...

Page 32: ... 1 Needed tools The SRT 6 the SS 93 metal tweezers a dental pick a torque driver with Torx plus size 6 bit a Torx plus size 6 driver and a DC plug 2 Cover all windows with a protective film and remove the battery if it is inserted 3 Carefully unlock the latches of the D Cover on both sides with the SS 93 4 Now the D Cover can be removed easily 5 Unlock the snaps of the C Cover on the top 6 Careful...

Page 33: ...age 53 7 Remove the C Cover now 8 Release the glued Keymat beginning at the edge with the SRT 6 mind the dome sheet 9 Carefully peel off the Keymat 10 Lift and peel off the adhesive tape Remove all adhesive residues 11 Carefully open the three coax connectors with the dental pick as shown note that there are 2 different kind of opening methods required 12 Unscrew the three Torx size 6 screws and d...

Page 34: ... 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 13 Do not use them again 14 Now the parts can be separated 15 Open the Flex foil connector with the SRT 6 16 Undo the 2 Torx screws These screws are different to the others do not mix them 17 Now unscrew the other screws in the shown order and discard them 18 Do not use them again ...

Page 35: ...ce Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 19 Remove the Engine Module 20 And the EL Shield Plate 21 Remove the Shield Assy 22 Lever out the Flash Lens 23 Carefully pull out the Bottom Frame Flex Assy 24 Unlock the snaps of the Volume Bottom first then push it out ...

Page 36: ...6 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 25 Release the DC Jack with a DC Plug 26 Unlock the snaps of the Antenna Assy 27 Pull out the Microphone 28 Carefully pull up the RF Gasket from the Shield Assy 29 The disassembly procedure is now completed ...

Page 37: ...opyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 1 Assembly 2 Insert the Microphone into its recess 3 Place the Antenna Assembly Check that all 5 snaps are locked properly 4 Insert the DC Jack into its compartment 5 Place the Volume Button into the Bottom Frame Assy 6 Insert the Flash Lens LOWER BLOCK ASSEMBLY 15 ...

Page 38: ... Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 7 Now insert the Bottom Frame Flex Assy 8 Place the Grounding Gasket 9 Insert the Shield mind the guides 10 Place the Engine Module 11 Place the EL Shield Plate 12 Insert 6 new screws and tighten them slightly ...

Page 39: ... 1 0 MGR Page 53 13 Tighten all screws in the shown order with the correct torque 14 Insert the two short screws 15 Tighten these screws in the shown order with the correct torque too 16 The Shield can be reused 4 times only If it is not possible to tighten these 2 screws correctly the Shield and Type Label must be replaced 17 Insert the flex foil and close the connector 18 Couple the parts as sho...

Page 40: ...l rights reserved Approved 1 0 MGR Page 53 19 Insert three new screws 20 Tighten these screws with the correct torque 21 Close the coax connectors in the shown order 22 Place the C Cover and click all snaps into their places 23 Insert the Keymat Do not touch the adhesive surface 24 Turn the unit and join the parts beginning from the bottom Click all snaps into their places ...

Page 41: ...nt CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 41 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 25 Complete the unit with the Battery Cover ...

Page 42: ...t CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 42 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 1 16 ...

Page 43: ...t CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 43 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER MAIN OVERVIEW PART 2 17 ...

Page 44: ...ations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 44 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 1 1 POWER 9 2 1 CHARGING 4 QUICK TROUBLE SHOOTER ZOOMS PART 1 18 ...

Page 45: ... Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 45 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER ZOOMS PART 2 19 3 1 NO SERVICE 3 5 1 SIM 1 4 1 DVB H 6 ...

Page 46: ...ions Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 46 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER ZOOMS PART 3 20 7 1 KEYPAD 2 6 1 IHF SPEAKER 6 ...

Page 47: ...ns Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 47 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER ZOOMS PART 4 21 9 1 MICROPHONE 2 8 1 SUB DISPLAY 6 ...

Page 48: ...ogistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 48 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER ZOOMS PART 5 22 11 1 MINI SD DOOR SWITCH 5 10 1 EARPIECE 8 ...

Page 49: ...ultimedia Creation Support CONFIDENTIAL 17 Okt 2006 49 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 12 1 MAIN DISPLAY 6 13 1 VOLUME KEY FLASH 4 QUICK TROUBLE SHOOTER ZOOMS PART 6 23 14 1 CAPTURE KEY 2 ...

Page 50: ...s Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 50 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 QUICK TROUBLE SHOOTER ZOOMS PART 7 24 15 1 MAIN CAMERA 4 16 1 SUB CAMERA 5 ...

Page 51: ...Operations Logistics Multimedia Creation Support CONFIDENTIAL 17 Okt 2006 51 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 17 1 CARD READER 5 QUICK TROUBLE SHOOTER ZOOMS PART 8 25 ...

Page 52: ...okia com Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of approxima...

Page 53: ...L 17 Okt 2006 53 Service Manual N92 RM 100 Copyright 2006 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 53 A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com BATTERY TEST 27 ...

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