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nokia

C

ONNECTING

P

EOPLE

PAGE 10 (23)

Approved 3.0

CMO Operations & Logistics

DJk

WW Service Solutions & Development

Bochum / Germany

CONFIDENTIAL

24.01.2005

0772040

NMP Standard Toolkit

Nokia opening tool SRT-6 Nokia No. 0770431

Tonichi torque driver Nokia No. 6901525

micro fibre cloth MX304

gloves S, M, XL

goggles AH166

bit T5 867/4TX 5x50

Wera 867/4 6IP; 50mm (Torx 6 PLUS®)

Wera bit T6 867/4TX 6x50

Wera 867/1 5IP; 25mm (Torx 5 PLUS®)

Wera bit T6 PLUS® 867/4TX 6IP

side cutter 416E

Facom T5 driver SP.14032

Facom T6 driver SP.14033

Facom slot screwdriver AEF. 2x35.E

tweezers 7abb SA-ESD

Wetec tweezers 22 SA-ESD

Wetec tweezers 13 SA-SMD ESD

Wetec tweezers PSF SA-ESD

Wetec ESD brush E1211

Fototechnik airbrush 6315

Wetec dental tool DEM83266/0

Components Scissors 323-5732

Service Manual 6230/i Level 1&2

Copyright © 2004-2005 Nokia Corporation. All rights reserved.

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Summary of Contents for 6230

Page 1: ...TFT color display Bluetooth wireless technology Streaming video and audio Music player for MP3 and AAC files Stereo FM radio EDGE and GPRS USB Interface to PC Multimedia card MMC card Transceiver with BL 5C 900mAh Li Ion battery pack Talk time Standby Note 3h 5h 150h 300h Depends on network parameters Environmental characteristics RoHS compliant Restriction on Hazardous Substances 2002 95 EC SERVI...

Page 2: ...UICK TROUBLE SHOOTER 15 10 QUICK TROUBLE SHOOTER PART 1 16 11 QUICK TROUBLE SHOOTER PART 2 17 12 QUICK TROUBLE SHOOTER PART 3 18 13 CAMERA GONOGO TEST 19 14 BLUETOOTH INFRARED TEST 20 15 GONOGO TEST 21 16 BATTERY TEST 21 17 FORWARDING OF REPAIRS 22 18 ESD PROTECTION REQUIREMENTS 23 CHANGE HISTORY Status Version No Date Comments Draft 0 1 15 01 2004 Initial draft Approved 1 0 27 02 2004 Approval Ap...

Page 3: ...TAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT I...

Page 4: ...d connectors or switches and resolder them if necessary Level 2 only o Remove redundant soldering flux after repair o Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on Nokia Online o Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with ...

Page 5: ...rary Phones Service Manuals Service Bulletins Software Repair Information Level 1 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a quick overview of the NOKIA phone and sup...

Page 6: ... 24 01 2005 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL Service Manual 6230 i Level 1 2 Copyright 2004 2005 Nokia Corporation All rights reserved ...

Page 7: ... LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Service Manual 6230 i Level 1 2 Copyright 2004 2005 Nokia Corporation All rights reserved ...

Page 8: ...i Ion 850 mAh battery provides power in a lightweight package Stand DCV 14 Provides easy charging and convenient data synchronization with a compatible computer using the Connectivity Adapter Cable DKU 5 supplied separately Travel Charger ACP 12 Small and lightweight charger for fast charging of your phone battery Headset HDS 3 Small and lightweight stereo headset for handsfree functionality and l...

Page 9: ...LS 4S to SF 7 SF 7 POS Flash Adapter is used in POS Point of Sales environment for software updating It provides controlled supply voltage and necessary connections between the phone and the Flash Device It substitutes for the phone s standard battery during the software update Test Pins for Flash Adapter SF 7 RJ 9 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only S...

Page 10: ... 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wet...

Page 11: ...ne Flash Concept Point of Sales It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged Close SIM Lid before inserting the Flash Adapter Insert the Flash Adapter SF 7 like a battery start at the Battery Connector side Now push down the bottom side of the phone do not use too much force When removing the phone always start from...

Page 12: ...op Lift the A Cover s topside carefully Use the SRT 6 to separate the Covers as shown in the picture above Do not twist this tool to prevent damages at the covers Now the A Cover can be removed Always protect the inner side of the Window with a film To remove the Keymat press it from the front side and push it as shown in the picture Unscrew the six Torx Plus size 6 screws For assembly use the rev...

Page 13: ...e above Than lift the UI Board with the opening tool carefully Remove UI Board and Metal Frame Protect the LCD with a film again Use SRT 6 to open the LCD connector Take care about components on the Engine Module during this procedure Take away the LCD and the Engine Module To prevent damages of spring contacts always use a C Cover or soldering jig when removing VGA Camera Service Manual 6230 i Le...

Page 14: ...the SRT 9 SS 15 Then squeeze it as shown in step 2 in the picture above The Camera can be removed by pulling up the removal tool Please note the right position of the guiding snaps for re assembling Tweezers can be used to remove the DC Jack from its guidance Take care not to damage the spring contacts and the contact pin inside the DC Jack Remove the Microphone Now take away the Vibra Motor and t...

Page 15: ...this doesn t help you are not authorized to go forward Only underlined components e g I002 can be changed The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 o...

Page 16: ... Approved 3 0 CMO Operations Logistics DJk WW Service Solutions Development Bochum Germany CONFIDENTIAL 24 01 2005 10 QUICK TROUBLE SHOOTER PART 1 Service Manual 6230 i Level 1 2 Copyright 2004 2005 Nokia Corporation All rights reserved ...

Page 17: ... Approved 3 0 CMO Operations Logistics DJk WW Service Solutions Development Bochum Germany CONFIDENTIAL 24 01 2005 11 QUICK TROUBLE SHOOTER PART 2 Service Manual 6230 i Level 1 2 Copyright 2004 2005 Nokia Corporation All rights reserved ...

Page 18: ... Approved 3 0 CMO Operations Logistics DJk WW Service Solutions Development Bochum Germany CONFIDENTIAL 24 01 2005 12 QUICK TROUBLE SHOOTER PART 3 Service Manual 6230 i Level 1 2 Copyright 2004 2005 Nokia Corporation All rights reserved ...

Page 19: ...ONOGO TEST Before starting the GoNoGo test check that camera window is clean If not clean the window with cloth o From Home Menu press the Menu key o To take a picture press the Menu key Capture o This Image will be saved to Gallery into the Photos folder automatically o Test was successful if the Image appears on your Display The camera is ok o Select Delete o Select Yes o Select EXIT for Home Me...

Page 20: ... 1 Laser product Test unit Bluetooth infrared activated Reference unit Bluetooth infrared activated Settings on the test unit From Home Menu push the Menu key down This displays Phonebook entries If phone and SIM memory is empty create one new entry For 6230 RH 12 Choose one phonebook entry and select Details Select Options Select Send bus Card For 6230i RM 72 Choose one phonebook entry and select...

Page 21: ...er to the actual information on Nokia Online When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Online Mobile Phone Tester 16 BATTERY TEST A battery tester lets you test the capacity of Nokia batteries Please refer to the actual information on Nokia Online http www astratec co u...

Page 22: ...vice level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note into the swap carton Fold the swap carton as shown in Spare Parts SB 004 There are two different sizes of swap cartons for common mobile phones Service Manual 6230 i L...

Page 23: ...ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules displays The video covers general issues concerning ...

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