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nokia

 

 C

ONNECTING

 

P

EOPLE

 

PAGE 2 (18) 

Approved 2.0

CMO Operations & Logistics  

 

MWy

WW Service Solutions & Development 

Confidential  

16.06.2005

Bochum / Germany  

 

 

Service Manual 1100/1101 Level 1&2 

Copyright 2003-2005 © Nokia Corporation 

TABLE OF CONTENT 

                                                                                                                                                                 Page 

1.

 

INTRODUCTION ...................................................................................................................................... 3

 

2.

 

GENERAL REPAIR INFORMATION ................................................................................................... 4

 

3.

 

PATHFINDER FOR WORKSHOP STAFF............................................................................................ 5

 

4.

 

EXPLODED VIEW AND COMPONENT DISPOSAL .......................................................................... 6

 

5.

 

SERVICE TOOLS...................................................................................................................................... 7

 

6.

 

SW-UPDATE .............................................................................................................................................. 9

 

7.

 

DISASSEMBLY INSTRUCTIONS (ALSO SEE THE VIDEO CLIPS ON CARE POINT) ............ 10

 

8.

 

DOME SHEET EXCHANGE ................................................................................................................. 12

 

9.

 

LEGEND FOR QUICK TROUBLE SHOOTER .................................................................................. 13

 

10.

 

QUICK TROUBLE SHOOTER PART 1 .......................................................................................... 14

 

11.

 

QUICK TROUBLE SHOOTER PART 2 .......................................................................................... 15

 

12.

 

GONOGO TEST .................................................................................................................................. 16

 

13.

 

BATTERY TEST.................................................................................................................................. 16

 

14.

 

FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS............................... 17

 

15.

 

ESD PROTECTION REQUIREMENTS........................................................................................... 18

 

 

CHANGE HISTORY 

 

Status 

Version No. 

Date 

Comments 

Draft 0.1 

21.10.2003 

Initial 

draft 

Approved 1.0 03.11.2003 

approval 

Approved 2.0 16.06.2005 

1101 

added 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 1100 - Cell Phone - GSM

Page 1: ...curity code 1101 only WAP 1 1 WAP push This feature is network and subscription dependent Please check availability with your network operator Transceiver with BL 5C Li ion 850mAh battery pack Talk time Standby Note Up to 2h 3h Up to 300h Depends on network parameters SERVICE MANUAL Service Level 1 2 Copyright Nokia Corporation This material including documentation and any related computer program...

Page 2: ... AND COMPONENT DISPOSAL 6 5 SERVICE TOOLS 7 6 SW UPDATE 9 7 DISASSEMBLY INSTRUCTIONS ALSO SEE THE VIDEO CLIPS ON CARE POINT 10 8 DOME SHEET EXCHANGE 12 9 LEGEND FOR QUICK TROUBLE SHOOTER 13 10 QUICK TROUBLE SHOOTER PART 1 14 11 QUICK TROUBLE SHOOTER PART 2 15 12 GONOGO TEST 16 13 BATTERY TEST 16 14 FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS 17 15 ESD PROTECTION REQUIREMENTS 18 CHANGE ...

Page 3: ...RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES M...

Page 4: ...r the failure can be reused if they are not soldered o When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device o Use always original Nokia spare parts o Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary ...

Page 5: ...to NOL you can also find needed information in different folder like Support Library Phones Service Manuals Service Bulletins Software Repair Information Level 1 2 e learning former Nokia CarePoint on Nokia Online Former Nokia CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on Nokia Online Nokia Online Care Services Training Phone Model...

Page 6: ...6 2005 Bochum Germany Service Manual 1100 1101 Level 1 2 Copyright 2003 2005 Nokia Corporation 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories Description See corresponding ITEM CIRCUIT REF of the SPL Spare Parts List ...

Page 7: ...ed to connect FLS 4S to SF 10 Internal Battery BL 5C Inserted under the back cover this Li ion battery provides power in a lightweight package Travel Charger ACP 8E ACP 8X Lightweight multi voltage charger for charging your phone battery Headset HDC 5 An easy and convenient handsfree solution with remote control SF 10 POS Flash Adapter is used in POS Point of Sales environment for software updatin...

Page 8: ...431 Tonichi torque driver Nokia No 6901525 Hoya micro fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera bit T6 867 4TX 6x50 Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF...

Page 9: ...lable on Nokia Partner Web Site Flash Concept Point of Sales It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged Note the Battery Connector in comparison with other products is located on the bottom side of the phone Before starting the flash process be sure that SIM Lid is closed Insert the Flash Adapter SF 10 like a batt...

Page 10: ...IPS ON CARE POINT If not already done protect Window with a film to avoid dust and scratches Press the Release Button before removing the Battery Cover Open A Cover from bottom side on Use SRT 6 to unlock Keymat from A Cover Now Keymat can be taken away easily Unscrew the six Torx Plus size 6 screws For assembly the reverse order and a Torx Plus driver with a torque of 21Ncm have to be used Take C...

Page 11: ...LCD inclusive Lightguide Use tweezers when removing the Speaker Take Engine Module from D Cover Lever out Shielding beginning from the top side of the unit If System Connector is tight in the D Cover SRT 6 should be used to loosen it Carefully push out Microphone from System Connector Moderate force is required for this action Lever out Vibra Motor with tweezers Remove Buzzer from its guidance Do ...

Page 12: ...heck pads for cleanness Take a new Dome Sheet from carrier film Do not touch the keydomes from adhesive side Use the guiding pin and the C Cover s edge as reference point Carefully place Engine Module from topside on Note the guiding pin Before sinking the Engine Module make sure that it is also close to the same side of the shielding Carefully press on the Dome sheet to the Engine Module to avoid...

Page 13: ...uthorized to go forward Only underlined components e g I002 can be changed The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check opti...

Page 14: ...GE 14 18 Approved 2 0 CMO Operations Logistics MWy WW Service Solutions Development Confidential 16 06 2005 Bochum Germany Service Manual 1100 1101 Level 1 2 Copyright 2003 2005 Nokia Corporation 10 QUICK TROUBLE SHOOTER PART 1 ...

Page 15: ...GE 15 18 Approved 2 0 CMO Operations Logistics MWy WW Service Solutions Development Confidential 16 06 2005 Bochum Germany Service Manual 1100 1101 Level 1 2 Copyright 2003 2005 Nokia Corporation 11 QUICK TROUBLE SHOOTER PART 2 ...

Page 16: ...n unscrewed to guarantee the functionality of the phone Please refer to the actual information on Partner Web Site and Nokia Care Point When using delivered tester files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Partner Web Site Mobile Phone Tester 13 BATTERY TEST A battery tester lets you test the capacity of ...

Page 17: ...okia Corporation 14 FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS We recommend using the offered swap phone cartons Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note into the swap carton Fold the swap carton as shown in Spare Parts SB 004 There are two different sizes of swap cartons for common mobile ...

Page 18: ...ments in folder General instructions USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air fo...

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