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8. REGULAR MAINTENANCE

Only qualified and trained personnel are allowed to do maintenance on this truck.

Before maintaining, remove the load from the forks and lower the forks to the

lowest position.

If you need to lift the truck, follow chapter 4b by using designated lashing or jacking

equipment. Before working, put safety devices (for instance designated lift jacks,

wedges or wooden blocks) under the truck to protect against accidental lowering,

movement or slipping.

Please pay attention by maintain the tiller arm. The gas pressure spring is

pre-loaded by compression, carelessness can cause injury.

Use approved and from your dealer released original spare parts.

Please consider that oil leakage of hydraulic fluid can cause failures and accidents.

It is allowed to adjust the pressure valve only from trained service technicians.

If you need to replace the wheels, please follow the instructions above. The casters must be round and
free of abnormal wear.
Check the items emphasized in maintenance checklist.

a.

Maintenance checklist

Table 7: Maintenance checklist

Interval (month)

1

3

6

12

Hydraulic

1

Check the hydraulic cylinder for damage noise and leakage

2

Check the hydraulic joints for damage and leakage

3

Inspect the hydraulic oil level, refill if necessary

4

Replace the hydraulic oil ( 12 month or 1500 working hours )

5

Check and adjust the pressure valve (1500kg (0/+10%

Mechanical system

6

Inspect the forks for deformation and cracks

7

Check the chassis for deformation and cracks

8

Check if all screws are fixed

9

Check the push rods for deformation and damages

10 Check the gearbox for abnormal sound and noise

11 Inspect the wheels for deformation and damages

12 Inspect and lubricate the steering bearing

13 Inspect and lubricate the pivot points if necessary

14 Lubricate the grease nipples

Summary of Contents for PTE15Q-A

Page 1: ...let truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for fut...

Page 2: ...e packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw a...

Page 3: ...INSTRUCTIONS 12 a Parking 12 b Lifting 12 c Lowering 12 d Travelling 13 e Steering 13 f Braking 14 g Malfunctions 14 h Emergency 14 7 BATTERY SAFETY CHARGING AND REPLACEMENT 14 a Safety Instructions 1...

Page 4: ...3 c Description warning labels only US market 28 d Technical data for US market 29 12 DECLARATION OF CONFORMITY valid if sold within EU 32...

Page 5: ...he load must be placed approximately on the longitudinal center plane of the truck Lifting or transporting people is forbidden If used on tail lifts or loading ramps please ensure that these are used...

Page 6: ...components 1 Safety belly button 2 Tiller 3 Magnetic lock 4 Discharge charging indicator 5 Battery connector plug 6 Plastic cover 7 Chassis 8 Fork 9 Load roller 10 Battery 11 Apron 12 Drive unit 13 S...

Page 7: ...6 b Technical data Fig 2 Technical data...

Page 8: ...Lift h3 mm 115 4 9 Height of tiller in drive position min max h14 mm 655 1160 4 15 Height lowered h13 mm 80 4 19 Overall length l1 mm 1543 4 20 Length to face of forks l2 mm 393 4 21 Overall width b1...

Page 9: ...D Model sticker ATOM E No passengers decal F Crane hook label G Identification plate ID plate H Capacity label I Battery ID plate J No collision sticker K Battery warning sticker L Charger ID plate M...

Page 10: ...ng d Identification plate 3 WARNINGS RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT Put foot or hand under or into the lifting mechanism Allow other person than the operator to stand in front of or behi...

Page 11: ...s The truck is intended to be used for indoor applications with ambient temperatures between 5 C and 40 C The operating lighting must be minimum 50 Lux To prevent unintended sudden movements when not...

Page 12: ...t position grease all in this handbook mentioned greasing points regular inspection and eventually protect the truck against corrosion and dust Remove the batteries and jack the truck safely so that t...

Page 13: ...S AND SAFETY INSTRUCTIONS CHAPTER 3 a Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES The truck is equipped with an electromagnetic fail safe stopping and parking brake Always lower the forks fully...

Page 14: ...ust the travelling speed by operating the accelerator Press turtle button Fig 7 18 to enter into slow speed mode travel slowly by operating the accelerator knob Fig 7 14 press turtle button again to s...

Page 15: ...there are any malfunctions or the truck is inoperative please stop using the truck and activate the emergency button 5 by pushing it If possible park the truck in a safe area and remove the magnetic...

Page 16: ...ontact by wet hands Do not expose it to moisture or liquids Do not place batteries in a place of easy access by children or animals Measures to preventing damage to battery systems It is forbidden to...

Page 17: ...s of the battery and create unpredictable hidden dangers Batteries cannot be charged until they are slowly warmed up to minimum allowed temperature for activation of charging function may take up to 4...

Page 18: ...indicator lights As the battery gradually discharges the battery indicator lights turn on in sequence When the green light is on SOC is 75 100 When the blue light is on SOC is 50 75 When the yellow l...

Page 19: ...harge the battery that needs to be charged separately Table 4 LED Status Table 5 Charger PTE15Q LED Signal Function Red Charging Green Fully charged Model Specification Input Output DZL2420SS02 24V8A...

Page 20: ...rained service technicians If you need to replace the wheels please follow the instructions above The casters must be round and free of abnormal wear Check the items emphasized in maintenance checklis...

Page 21: ...ary replace the brake disc Battery 27 Check the battery voltage 28 Clean the terminals for corrosion and damages 29 Check the battery housing for damages Charger 30 Check the main power cable for dama...

Page 22: ...Environment temperature 5 25 25 Type HVLP 32 DIN 51524 HLP 46 DIN 51524 Viscosity 28 8 35 2 41 4 47 Amount 0 4 L Waste material like oil used batteries or other must be properly disposed and recycled...

Page 23: ...n t be lifted Load weight too high Lift only the max capacity mentioned on the ID plate Battery low power Charge the battery Lifting contactor failure Check and contact with service support for replac...

Page 24: ...onnect the battery correctly Fuse faulty Check and eventually replace fuses Low battery Charge the battery Emergency switch is activated Turn the emergency switch clockwise Tiller in the operating zon...

Page 25: ...24 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram PTE15Q Fig 15 Electric diagram Fuse 1 10A Fuse 01 70A...

Page 26: ...ximity switch Mp Pump motor Mt Traction motor KMp Pump contactor YB Electromagnetic brake YV Electromagnetic valve FU1 10A fuse SU Micro switch FU01 70A fuse b Hydraulic circuit diagram Fig 16 Hydraul...

Page 27: ...as defined in ASME B56 1 Please pay attention to the section in ANSI ITSDF B56 1 concerning the operator In this standard it is defined that the safe operation is the responsibility of the operator A...

Page 28: ...in Max lbs kg 4 Truck Weight with Max Battery lbs Kg 12 Battery Manufacturer Information 5 Truck Weight without Battery lbs Kg 13 Battery Model Number 6 Manufacturing Date MM YYYY 14 Battery Amp Hour...

Page 29: ...Warning labels and safety devices only USA A Sticker to observe and follow this instruction B Decal on motor cover C Oil filling decal D Model sticker ATOM E No passengers decal F Crane hook label G I...

Page 30: ...follow this instruction A Sign oil filling decal C Sign warning stay clear stop truck Q Sign no collision J Decal on motor cover B Warning sticker K Sign warning electrical devices K Sign warning elec...

Page 31: ...30 d Technical data for US market Fig 18 Technical data US market...

Page 32: ...ions 4 4 Lift h3 mm 4 53 4 9 Height of tiller in drive position min max h14 mm 25 8 45 7 4 15 Height lowered h13 mm 3 15 4 19 Overall length l1 mm 60 75 4 20 Length to face of forks l2 mm 15 47 4 21 O...

Page 33: ...rsionedelledirettive in dirittonazionale I sottoscrittisonosingolarmenteautorizzatiallacreazionedelladocumentazionetecnica BG E 2006 42 EG 2014 30 EU CZ EG PROHL EN OSHOD N epodepsan t mtopotvrzuje ep...

Page 34: ...06 42 EC Direktiva o strojih in 2014 30 EU Elektromagnetna skladnost EMV vklju no z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo Podpisniki so vsakokrat posam...

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