background image

 
 

11

d. 

Identification plate 

1 Designation, 

type 

2 Serial 

number 

3  Rated capacity in lbs 

4  Supply voltage in V 

5  Own mass (self weight) in kg without battery 

6  Max. battery capacity 

7 Battery 

ID 

8  Name and address of manufacturer) 

9 Hour 

rate 

10  Battery weight minimum/ maximum 

11  Nominal power in kW 

12 Load center distance 

13 Manufacturing date 

14 Option 

 

 

3.  WARNINGS, RESIDUAL RISK AND ASFETY INSTRUCTIONS 

 

DO NOT 

 

  Drive outside the stacking operation with a lifted load higher than the lifting point. 

  Put foot or hand under or into the lifting mechanism. 

  Allow other person than the operator to stand in front of or behind the truck when it is 

moving or lifting/lowering. 

  Overload the truck. 

  Put foot in front of the wheels, injury could result. 

  Lift people. People could fall down and suffer severe injury. 

  Push or pull loads. 

  Use this truck on ramps. 

  Use the truck without a removed protective screen (fig.1, pos. 17/ guarding). 

  Side or end load. Load must be distributed evenly on the forks. 

  Use the truck with unstable, unbalanced not stable load. 

Fig. 4: Identification plate

Summary of Contents for PS35LSL

Page 1: ...Electric Stacker WARNING Do not use the electric truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this do...

Page 2: ...1...

Page 3: ...efined that the safe operation is the responsibility of the operator ASME B56 1 2003 Part II section 5 1 1 You and others can be seriously injured or even killed if you don t use this truck correctly...

Page 4: ...4 a Parking 15 b Residual lift diagram 15 c Lifting 15 d Lowering 15 e Travelling 15 f Steering 16 g Braking 16 h Malfunctions 17 i Emergency 17 j Fork adjustment PS 35L SL PS 44L SL 17 k Fork replace...

Page 5: ...ramps is not allowed While operating the load must be placed approximately on the longitudinal centre plane of the stacker Lifting or transporting people is forbidden If travelling the load must be lo...

Page 6: ...components 1 Main cover 2 Handle 3 Safety belly button 4 Accelerator butterfly button 5 Battery cover 6 Emergency button 7 Discharge indicator and charging indicating LED 8 Key switch 9 Load roller 1...

Page 7: ...SL 181 1 3 Power battery diesel petrol gas manual Battery 1 4 Operator type Pedestrian 1 5 Load Capacity rated load Q lbs 3520 4400 1 6 Load centre distance C in 23 6 1 8 Load distance centre of driv...

Page 8: ...r pallets 1000X1200 crossways Ast in 100 6 105 3 4 34 Aisle width for pallets 800X1200 lengthways Ast in 99 5 104 4 4 35 Turning radius Wa in 66 1 70 5 Performance data 5 1 Travel speed laden unladen...

Page 9: ...age mast FFL Full Free Lift 75 52 155 176 79 55 9 167 188 83 59 8 178 200 PS 44L SL Two stage mast 82 111 138 88 123 150 96 139 165 Two stage mast FFL Full Free Lift 78 51 6 104 130 82 55 5 111 138 88...

Page 10: ...ions and engages the failsafe electromagnetic brake when it is pushed By pulling this button the truck can be operated after the controller checked the functions Before operating insert the key and tu...

Page 11: ...low this instruction F Sign oil filling point G Sign danger not riding H Sign danger being crushed I Sign warning stay clear stop truck J Sign danger battery L Sign warning electrical devices M Sign n...

Page 12: ...acking operation with a lifted load higher than the lifting point Put foot or hand under or into the lifting mechanism Allow other person than the operator to stand in front of or behind the truck whe...

Page 13: ...has any malfunctions follow chapter 8 Practice maintenance work according to regular inspection This truck is not designed to be water resistant Use the truck under dry condition Prolonged continuous...

Page 14: ...sporting remove the load lower the forks to the lowest position and fix the truck safe with dedicated lifting gear according to the following figures Lifting USE DEDICATED CRANE AND LIFTING EQUIPMENT...

Page 15: ...age from the cylinder Check the vertical creep of the truck Check the chain and rollers for damages or corrosion Check the smooth movement of the wheels Check the function of the emergency brake by ac...

Page 16: ...ifting limits reached For instance with a load centre of gravity distance c of 24in and a maximum lift height H of 181in the max capacity Q is 2204lbs c Lifting DO NOT OVERLOAD THE TRUCK THE MAXIMUM C...

Page 17: ...n Watch the route conditions and adjust the travelling speed with the accelerator button f Steering You steer the truck by moving the tiller to the left or right side g Braking THE BRAKING PERFORMANCE...

Page 18: ...d j Fork adjustment PS 35L SL PS 44L SL Not fixed and improperly adjusted forks can lead to dangerous accidents Check if the safety bolt 10 is installed before adjusting the forks If the safety bolt 1...

Page 19: ...posed on each side of the legs should be same as shown in Fig 16 if one side has 3 positioning holes 21 the other side should also be 3 Operation steps Park the truck securely according to the regulat...

Page 20: ...truck is equipped with following liquid acid traction battery type PS35L 1pc 3VBS 24V 270 Ah C5 29 6x6 8x25 9 LxWxH PS44L 1pc3PzS24V 350Ah C5 24 6 x 11 2 x 24 7 LxWxH IT IS ONLY ALLOWED TO USE LIQUID...

Page 21: ...low these instructions The room where you are charging must be ventilated The exactly charge status can be only checked from the dischrge indicator To control the status the charging must be interrupt...

Page 22: ...the items emphasized maintenance checklist a Maintenance checklist Table 4 Maintenance checklist Interval Month 1 3 6 12 Hydraulic 1 Check the hydraulic cylinder piston for damage noise and leakage 2...

Page 23: ...gnal 34 Check the air gap of the electromagnetic brake 35 Test the emergency braking 36 Test the reverse and regenerative braking 37 Test the safety belly button function 38 Check the steering functio...

Page 24: ...screws and remove the screen carefully The screws will remain with the screen For reattaching place the screen to the right position and fix each screw correctly If you need to replace parts please c...

Page 25: ...he allowed positions Check the proximate sensors for the arms and platform Foldable platform or protective arms not in one of the allowed positions Check the correct function of the arms and or platfo...

Page 26: ...25 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Fig 21 Electric diagram FU1 10 A FU2 10 A FU01 350A...

Page 27: ...26 b Hydraulic circuit Fig 22 Hydraulic circuit...

Page 28: ......

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