Nittoh UP-45SV Series Operation And Maintenance Manual Download Page 16

15 

 

 

9 Trouble shooting guide 

 
 

WARNING 

To prevent injuries, any repair work or trouble-shooting must be done by qualified personel 
familiar with this kind of equipment. Use the proper gauges and device. 

 

Problems 

Possible Causes 

Remedies 

Motor does not run 
 
              WARNING 
Disconnect power 
supply before 
disassembly or repair. 
 

(1)

 

No supply voltage. 

(2)

 

Broken  lead  wire  or  defective 
power cord plug. 

(3)

 

Defective switches. 

(4)

 

Worn carbon brushes. 

(5)

 

Defective motor. 

(6)

 

Defective remote switch. 

(7)

 

Unit is not plugged in. 

(1)

 

Check line voltage. 

(2)

 

Replace defective partd. 

 
(3)

 

Check switches. 

(4)

 

Replace carbon brushes. 

(5)

 

Repair or replace motor. 

(6)

 

Repair or replace switch. 

(7)

 

Plug in unit. 

Abnormal 

noise 

of 

motor. 

(1)

 

Damage or pump or motor. 

(2)

 

Damage of ball bearings, etc. 

(1)

 

Repair or replace unit. 

(2)

 

Replace ball bearings. 

Motor 

runs, 

but 

cylinders 

do 

not 

advance or retract. 

(1)

 

Damage of release valve. 

(2)

 

Oil level is too low. 

 
 
(3)

 

Air in system. 

(4)

 

Filter plugged or dirt in pump. 

 
 
 
(5)

 

Damage of pump body. 

(6)

 

Damage  or  out  of  adjustment 
of relief valve. 

(1)

 

Repair or replace it. 

(2)

 

Fill  reservoir  to  1/2  of  level 
gauge  with  all  cylinders 
retracted. 

(3)

 

Bleed the system. 

(4)

 

Pump 

filter 

should 

be 

cleaned  and  if  necessary, 
pump  should  be  dismantled 
and cleaned. 

(5)

 

Repair pump. 

(6)

 

Repair or readjust as needed. 

Cylinders  works,  but 
full  pressure  is  not 
built up. 

(1)

 

Damage of release valve. 

(2)

 

Air in system. 

(3)

 

Damage of pump body. 

(4)

 

Lowering  of  set  pressure  or 
damage of relief valve. 

(1)

 

Repair or replace. 

(2)

 

Bleed the system. 

(3)

 

Repair pump. 

(4)

 

Readjustment  of  set  pressure 
or repair of relief valve. 

Cylinders  works,  but 
their  speed  too  slow, 
partially or erratically. 

(1)

 

Damage of release valve. 

(2)

 

Air in system. 

(3)

 

Unacceptable  rise  in  oil 
temperature. 

(4)

 

Damage of pump body. 

(1)

 

Repair or replace. 

(2)

 

Bleed the system. 

(3)

 

Stop  operation  or  install  oil 
cooler. (max. 55

(4)

 

Repair pump. 

Cylinders 

do 

not 

retract. 

(1)

 

Damage of release valve. 

(2)

 

Damage  of  return  springs  of 
cylinders or quick couplers. 

(1)

 

Repair or replace. 

(2)

 

Repair  or  replace  springs  or 
couplers. 

Oil leaks. 

Damage  seals,  seats  or  steel 
balls. 

Replace them. 

Short circuit. 

(1)

 

Damage cords. 

(2)

 

Bad  insulation  of  electric 
parts. 

(1)

 

Replace. 

(2)

 

Replace. 

 
 
 
 
 
 
 
 

Summary of Contents for UP-45SV Series

Page 1: ...ELECTRIC HYDRAULIC PUMPS UP 45SV G 0 1 7 Series Operation and maintenance manual NITTOH ZOHKI CO LTD 102 4 10 2 Chome Kamezawa Sumida ku Tokyo 130 Japan Telephone 03 3625 6551 Facsimile 03 3625 6553...

Page 2: ...fety information 2 page 2 Description of components 4 3 Instructions before use 5 4 Operation 5 5 Maintenance 6 6 Circuits 10 7 Construction drawings 11 8 Parts lists 13 9 Trouble shooting guide 15 10...

Page 3: ...al damage only will happen Cautions when installed WARNING Install a pump unit for better balance Since the reservoirs of totally emclosed rubber structure are used in this series pumps the pumps can...

Page 4: ...ngle phase Make sure your line voltage must be the same as the voltage your pump is wired for Wrong voltage connection or voltage drop of your line shall cause burning or heating Be careful about volt...

Page 5: ...5m UP 45SVG 1 Erectric motor Metal plug socket Power supply plug HP relief valve Oil feeding plug Reservoir Oil gauge Delivery port block Pressure gauge Pendant switch 2 5m Power cable 2 5m Manual op...

Page 6: ...ned oil will overflow in the reservoirs causing generation of high pressure in the reservoirs confirm required oil volume in a reservoir as follows Retract the connected cylinder fully Check the oil g...

Page 7: ...oil temperature or take such a measure as installation of an oil cooler Oil exchange CAUTION The frequency of oil change will depend upon general working conditions severity of use and overall cleanli...

Page 8: ...d into hydraulic system causing damage Trim loose ends 5 3 High pressure hoses Hose installation WARNING Install hoses leaving something in reserve because high pressure hoses expand and contract more...

Page 9: ...upward b Remove any load from the cylinder s and cycle the hydraulic system through several cycles fully extend and retract the cylinders or intermittently 2 to 3 minutes 5 6 Carbon brushes Cautions w...

Page 10: ...ing is needed to adjust and set at lower pressure than the standard Contact NITTOH authorized distributor Loosen lock screw on the relief valve and turn the adjusting screw a few turns counter clockwi...

Page 11: ...10 6 Circuits UP 45SVG 0 Hydraulic Circuit Electric Circuit UP 45SVG 1 Hydraulic Circuit Electric Circuit UP 45SVG 7 Hydraulic Circuit Electric Circuit...

Page 12: ...11 7 Construction drawings The pump part is an attached sheet Drawing attachment The valve part mentions it according to a model as follows UP 45SVG 0 UP 45SVG 1...

Page 13: ...12 UP 45SVG 7...

Page 14: ...d plug 1 33 P 8 O ring 1 34 4P53053 Return pipe 1 35 UHP 16 Hole plug 1 36 4P53055 Guide plate 1 37 M5 10 Fitting bolt 1 38 M5 Spring washer HL valve portion 2 1 5 Steel ball 2 2 WY5 10 Spring 2 3 4P5...

Page 15: ...P54057 Push screw 7 11 2 5 13 8 Needle roller 7 12 P 11 O ring 7 13 MS4 10 Positioning pin 7 14 WH5 10 Spring 7 15 5 Steel ball 7 16 4P52065 Handle 7 17 M6 15 Set screw 7 18 PT3 8 Delivery nipple 7 19...

Page 16: ...dy 6 Damage or out of adjustment of relief valve 1 Repair or replace it 2 Fill reservoir to 1 2 of level gauge with all cylinders retracted 3 Bleed the system 4 Pump filter should be cleaned and if ne...

Page 17: ...ranty claim will be accepted for damage or breakdown arising for any of the following reasons Abuse or improper use fair wear and tear faulty or negligent operation improper storage chemical electrica...

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