Nitto Seiko FEEDMAT FM5000 Series Instruction Manual Download Page 34

Summary of Contents for FEEDMAT FM5000 Series

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Page 36: ...Operation Box for Multi Spindle Screw Driving Machine Think solution User s Manual Ver 1 00...

Page 37: ...manual for correct use To prevent hazards to operators or other persons and damages to properties be sure to observe the instructions in this operation manual shown below Marks indicating possible ha...

Page 38: ...controller may be splashed with water or oil Otherwise malfunctions fires or electric shocks may occur DO NOT modify the equipment and the controller NEVER connect the controller to the equipment othe...

Page 39: ...rcibly bend or pull wind pinch them nor put heavy objects on them Otherwise fires electric shocks or malfunctions due to earth leakage or disconnection may be caused Correctly carry out wiring referri...

Page 40: ...mersed in water Otherwise malfunctions or electric shocks due to faults or damages may occur Turn off the power switch disconnect the power plug to shut off the power completely and wait for ten minut...

Page 41: ...rent or great magnetic field 2 Where welding is being performed and arc discharge may occur 3 Where noises due to static electricity are generated 4 Where exposure to radio activity may occur DO NOT h...

Page 42: ...and 80 free from dew condensation Otherwise malfunctions fires or electric shocks may occur DO NOT use this machine with the power supply and under the voltage other than specified Otherwise malfuncti...

Page 43: ...eration function 14 2 3 Manual operation function 20 3 Setup function 23 3 1 Outline of setup function 23 3 2 Model change function 24 3 3 Model setup function 25 3 4 Machine setup function 27 3 5 Tou...

Page 44: ...this product This operation box uses a touch panel which is intended for easy operation and setup of the multi spindle screw driving machine This machine is designed to be compact and easy to operate...

Page 45: ...Operation Box for Multi Spindle Screw Driving Machine 1 Introduction 9 1 2 Outline of the operation box Front Side Back...

Page 46: ...ction indicated by arrow clockwise Model XA1E BV3T11RM IDEC 2 Buzzer When a fault or parts shortage occurs the buzzer sounds In case of parts shortage the buzzer can be turned OFF with the fault reset...

Page 47: ...ency stop function is used for Master OFF and emergency stop operations Main functions Master OFF operation and emergency stop operation using the hardware switches and emergency stop status are indic...

Page 48: ...e enabling selection of necessary functions from the menu list The operation panel screens are switched over for various operations and indications The menu comprises five modes AUTO mode MANUAL mode...

Page 49: ...tup enabled USER1 Input of the password for Level 2 is required Level 1 operation Model setup and registration are enabled Level 3 Machine setup enabled System administrator USER2 Input of the passwor...

Page 50: ...of each switch on the AUTO screen To execute automatic cycle operation assume that all required settings for automatic operation are completed and that the machine is at the origin To change the disp...

Page 51: ...When the machine has no fault Unlit RET This switch is used to change the display to the MENU screen You can go to the MENU screen even when the machine is under automatic cycle operation In this case...

Page 52: ...is switch is used to change the display to the INFORMATION 2 6 screen monitor screen RET This switch is used to change the display to the AUTO screen INFORMATION 2 6 screen This screen is used to view...

Page 53: ...Operation Box for Multi Spindle Screw Driving Machine 2 Functions of the operation panel 17 This switch is used to change the display to the INFORMATION 3 6 screen monitor screen...

Page 54: ...itch is used to change the display to the INFORMATION 1 6 screen result record screen RET This switch is used to change the display to the AUTO screen This switch is used to change the display to the...

Page 55: ...splay to the INFORMATION 4 6 screen I O monitor screen This switch is used to change the display to the INFORMATION 6 6 screen I O monitor screen INFORMATION 6 6 screen This screen is used to check PL...

Page 56: ...above to change the display to the manual operation screen MANUAL 1 4 screen DR driver UP DOWN These switches lamps are used to raise or lower the driver up down unit of the machine In UP status The...

Page 57: ...ine is in the condition that enables fault reset During a fault Lit When the machine has no fault Unlit RET This switch is used to change the display to the MENU screen These switches are used to chan...

Page 58: ...hes are used to change the display to other manual screens MANUAL 4 4 screen ORIGIN These switches lamps are used for machine origin return operation Pressing the START switch starts machine origin re...

Page 59: ...g items are prepared in model setup enabling easy setup of additional functions To add optional functions software change is required This section describes manipulation and operation of each setting...

Page 60: ...be reflected To change the display to the MODEL CHANGE screen follow the procedure below SETUP screen Touch the MODEL CHANGE switch on the SETUP screen as shown above to change the display to the MOD...

Page 61: ...execute registration procedure To change the display to the MODEL SETUP screen follow the procedure below SETUP screen Touch the MODEL CHANGE switch on the SETUP screen as shown above to change the di...

Page 62: ...ting Pressing the ENT switch displays the model setting registration screen If you press YES on this screen the display returns to the MODEL SETUP screen after registration is completed If you press N...

Page 63: ...nging the axis to be used Note that such an emergency action may change product installation conditions Such an action should be conducted under agreement and responsibility of system administrator To...

Page 64: ...the multi spindle screw driving machine the synchronous tightening function is provided which delays start of final tightening until all axes reaches provisional tightening torque To use this function...

Page 65: ...Operation Box for Multi Spindle Screw Driving Machine 3 Setup function 29...

Page 66: ...ys numeric keys Arbitrary setting is enabled Setting range 0 1 to 9 9 s When the machine is equipped with a screw feeder and the setting of 1 SCREW FEED is ENABLE this item can be set When the setting...

Page 67: ...ea displays numeric keys Arbitrary setting is enabled Setting range 0 1 to 99 9 s If one cycle operation is not completed within the time of this setting cycle time over signal is output and the machi...

Page 68: ...he machine specifications communication settings etc In consideration of such a risk the dedicated password is required for touch panel system change The relevant password shall be a secret To execute...

Page 69: ...NFO switch on the SETUP screen as shown above to change the display to the maintenance information screen MAINTENANCE INFO screen TP BACK UP BAT TYPE This item is used to check the back up battery typ...

Page 70: ...after a cause of a fault is eliminated To change the display to the FAULT screen follow the procedure below MENU screen Touch the FAULT switch on the MENU screen as shown above to change the display t...

Page 71: ...curred up to now Up to 100 faults in the past can be stored in the fault log If the number of faults in the fault log exceeds 100 old data will be cleared in sequence Example Cycle time over OPR To sc...

Page 72: ...value for each counter I O monitor As described above the monitor function enables control of production quantity and standard consumable parts replacement timing and I O status check by using variou...

Page 73: ...procedure below MONITOR screen Touch the COUNTER switch on the MONITOR screen as shown above to change the display to the COUNTER screen COUNTER 1 2 screen RESET This switch is used to reset each coun...

Page 74: ...ach counter displays numeric keys Set a value and press ENT to register the value When each counter reaches the preset value the system outputs Count up stop signal for each counter This condition is...

Page 75: ...value for each counter To change the display to the I O MONITOR screen follow the procedure below MONITOR screen Touch the I O MONITOR switch on the MONITOR screen as shown above to change the display...

Page 76: ...witch is used to change the display to the I O MONITOR 1 3 screen This switch is used to change the display to the I O MONITOR 3 3 screen I O MONITOR 3 3 screen RET This switch is used to change the d...

Page 77: ...diate stop fault 5 M404 Immediate stop fault 6 M405 DRIVER ALARM M406 When the driver controller s system alarm detection output is detected it is indicated as a fault If this fault occurs the machine...

Page 78: ...tup the above condition is not regarded as a fault SCREW FEED FAULT 4 M414 When screw feed operation is not normally completed with Axis 4 this fault occurs To detect a screw feed fault the optional s...

Page 79: ...fault 20 M429 Cycle stop fault 21 M430 HEIGHT FAULT 1 M431 If tightening operation is not completed at proper tightening height with Axis 1 this fault occurs If the setting of 4 HEIGHT CHECK is DISABL...

Page 80: ...lt occurs If the setting of 6 ANGLE CHECK is DISABLE in machine setup the above condition is not regarded as a fault ANGLE FAULT 4 M444 If tightening operation is not completed at proper tightening an...

Page 81: ...yed replace the battery immediately Otherwise backup data and clock data may be lost Replacement procedure 1 Loosen the screws on both sides of the operation box case 8 places in total You can access...

Page 82: ...ng the battery cover on the body turn the cover clockwise to lock it When unlocked When locked CAUTION The backup battery service life is four years as standard Even if the battery replacement message...

Page 83: ...Operation Box for Multi Spindle Screw Driving Machine Revision history 47 Revision history January 2015 Preparation of first edition User s Manual Ver1 00 BOX SP0000OA...

Page 84: ...4744 Facsimile 045 542 6449 Nagoya branch office Kamiyashiro 5 405 Meito ku Nagoya 465 0025 Japan Telephone 052 709 5063 Facsimile 052 709 5065 Foreign Trade Dept Inokura cho umegahata 20 Ayabe Kyoto...

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