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6

86322410 NINJA WARRIOR 500 PSI

Safety

The following symbols are used throughout this guide as indicated in their descriptions: 

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -

WARNING

 and 

CAUTION

 and 

FOR SAFETY

The level of hazard intensity is determined by the following definitions:

WARNING

 - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

 - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY:

 

To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating 
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-
ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the 
machine. Please take the necessary steps to train the machine operating personnel. 

FOR SAFETY: 

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. 
Use only manufacturer approved replacement parts.

Summary of Contents for CENTURY 400 NWCU2250H

Page 1: ...r s i o n f o r r e f e r e n c e o n l y MODELS NWCU2250N 10070620 NWCU2250H 10070680 NWCU2350N 10070690 Operating instructions ENG Read these instructions before using the machine 500 PSI 86322410 M...

Page 2: ...rpet and then vacuums the soiled water back into the recovery tank Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative Warranty Registration Thank you for purchasing...

Page 3: ...n Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regular Maintenance 14 Vacuum Motor Replacement 15 Solution Pump Replacement 16 Pressure R...

Page 4: ...contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump...

Page 5: ...o water return it to an authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine ove...

Page 6: ...h must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that...

Page 7: ...ty Labels NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 PRV 170 41 Label...

Page 8: ...nserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordi nances This appliance is for use on a nominal 120 volt circuit and has a grounded...

Page 9: ...Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches 10070620 Vacuum Motor Dual 2 Stage Weight Empty 127 lbs Weight Full Solution 232 lbs Power cord 1 X 25 feet 10070680 Vacuum Motor Dua...

Page 10: ...Tool Hook up 2 Solution Pump Switch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units w Heat Only 6 Pressure Gauge 1 2 3 4 5 6 7 8 9 10 11 7 Adjustable Pressure Relief Valve 8 H...

Page 11: ...chlorinated bleaches These non compatible materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aroma...

Page 12: ...machine and wand Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using...

Page 13: ...g a full spray pattern adjust nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For hea...

Page 14: ...gallon of water through solution system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of a...

Page 15: ...install vacuum motor Vacuum Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutato...

Page 16: ...PSI Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs Cam Bearing Kit 86201040 PRV NO 250 73C Plunger Seals Kit 86201080 PRV NO 250 75A V...

Page 17: ...the piston and u cup with Superlube lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove pi...

Page 18: ...in the up position Turn off power drain recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution lin...

Page 19: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI PARTS...

Page 20: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 20 86322410 NINJA WARRIOR 500 PSI Control Panel 1 6 3 13 12 12 2 5 14 7 4 8 9 15 11 10...

Page 21: ...4 86002450 22015 1 COUPLER 1 4 QD 5 86197390 31021 1 ELBOW 1 4NPT 45D STREET 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 72130 3 SWITCH SPST 2 PO...

Page 22: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 22 86322410 NINJA WARRIOR 500 PSI Control Panel with Heat 18 15 16 17 1 6 3 12 11 11 2 5 13 7 4 8 9 14 10...

Page 23: ...1 ELBOW 1 4NPT 45D STREET 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 80845 2 BOOT SEAL PUSH BU...

Page 24: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 24 86322410 NINJA WARRIOR 500 PSI Electrical with 2 Stage Vacuum 3 18 19 16 6 15 14 13 10 3 1 12 9 17 5 7 11 2 4 8...

Page 25: ...R 1 4 20 X 1 25L 6 86256200 73200 1 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 1 CON...

Page 26: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 26 86322410 NINJA WARRIOR 500 PSI Electrical with Heat 3 Stage Vacuum 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 3 18 19...

Page 27: ...EIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 1 REQ FOR 3 STAGE VACUU...

Page 28: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 28 86322410 NINJA WARRIOR 500 PSI Frame 1 2 3 4 5 6 7 8 9 10 11...

Page 29: ...86001660 41236 2 HUBCAP 5 8 SHAFT 3 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 70595 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 87013 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 57104 2 NUT 10 32 HEX W...

Page 30: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 30 86322410 NINJA WARRIOR 500 PSI Heater 1 2 2 9 7 3 6 5 8 7 6 4 20 14 TO CONSOLE SOLUTION FROM PUMP 10 14 13 17 13 13 12 11 19 18 13 15 16...

Page 31: ...3 WASHER 1 4 X 5 8 FLAT SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 66095 1 PLUG 1 8 MPT HEX BRASS 11 86199980 130 14 1 CARTR...

Page 32: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 32 86322410 NINJA WARRIOR 500 PSI Labels 3B 1 2 3A...

Page 33: ...86322410 NINJA WARRIOR 500 PSI 33 Labels REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86318260 1 LABEL NINJA WARRIOR LH 2 86318270 1 LABEL NINJA WARRIOR RH 3A 86318280 1 LABEL NINJA WARRI...

Page 34: ...s i o n f o r r e f e r e n c e o n l y 34 86322410 NINJA WARRIOR 500 PSI Pump 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 23 16 11 3 14 15 25 15 12 7 TO SOLUTION TANK FROMSOLUTION TANK TO PRESSURE GAUGE 21 2...

Page 35: ...9710 1 HOSE 1 2ID WIRE BOUND X 26 10 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 12 86273810 70018 4 SCR 1 4 20 X 1 00 HHCS SS 13 86197760 78308 1 TEE 1...

Page 36: ...i o n f o r r e f e r e n c e o n l y 36 86322410 NINJA WARRIOR 500 PSI Pump with Heat 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 25 16 11 3 15 12 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 21...

Page 37: ...8NPT STREET 9 86282320 39710 1 HOSE 1 2ID WIRE BOUND X 26 10 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 12 86273810 70018 4 SCR 1 4 20 X 1 00 HHCS SS 13...

Page 38: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 38 86322410 NINJA WARRIOR 500 PSI Recovery 21 10 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6...

Page 39: ...86273750 70011 4 SCR 1 4 20 X 5 8 HHCS SS 8 86275800 70546 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 I...

Page 40: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 40 86322410 NINJA WARRIOR 500 PSI Solution 7 14 24 22 1 1 1 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...

Page 41: ...T 1 4 20 HEX NYLOCK SS 9 86324210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 70604 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 81270 2 CLAMP 3 4 DIA CUSHION 40...

Page 42: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 42 86322410 NINJA WARRIOR 500 PSI Vacuum 2 Stage 3 Stage 12 11A 10 9 8A 7 6 5 4 3 2 1 4 13A 11B 8B 13B...

Page 43: ...LAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8A 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 2 STAGE 8B 86277840 00 000167 8 SCR 1 4 20 X 6 5 HHCS PLT 3 STAGE 9 86317630 8 SCR...

Page 44: ...g 2 Stage Vacuum VACUUM VACUUM PUMP SWITCH SWITCH SWITCH TERMINAL BLOCK MOTOR MOTOR MOTOR POWER CORD 1 BLK WHT WHT 7 WHT 8 WHT BLK WHT GRY WHT BLU 1 BLU BLK 2 GRY 3 GRN GRN GRN GRN GRN 13AMP 13AMP 4AM...

Page 45: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 45 Wiring 2 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407900 1 HARNESS KIT SINGLE CORD...

Page 46: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 46 86322410 NINJA WARRIOR 500 PSI Wiring 3 Stage Vacuum VACUUM VACUUM PUMP SWITCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD...

Page 47: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 47 Wiring 3 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407910 1 HARNESS KIT DUAL CORD...

Page 48: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 48 86322410 NINJA WARRIOR 500 PSI Wiring with Heat 1...

Page 49: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 49 Wiring with Heat REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Page 50: ...A ACCESS COVER CLEAR 6 W RIM 86319110 FUSE 1 4 X 1 1 4 4A 86319100 FUSE 1 4 X 1 1 4 15A HEATED MODELS 86318760 VAC ASSY 2 STG 120V 2 STG MODELS 86318770 VAC ASSY 3 STG 120V 3 STG MODELS 86007140 72130...

Page 51: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 51 Serial Numbers REF NO MODEL SERIAL 1 N A...

Page 52: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 52 86322410 NINJA WARRIOR 500 PSI Notes...

Page 53: ...Product PE Housing Parts Non PE Parts Service Labor Travel Ninja Sensei Spot Plus Hurricane and Turbo Mist 10 years 1 year 90days None Polishers Elec Burnishers 3 years 90days None All others 5 years...

Page 54: ...ght damage 4 Repairs necessary to correct any failure due to improper pre delivery service and inspection by the selling dealer 5 Time for cleaning units in preparation for repair 6 Any repairs result...

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