NINJA WARRIOR Century 400 10070630 Operating Instructions Manual Download Page 4

4

86322430 NINJA WARRIOR 150 PSI

How to Use This Manual

This manual contains the following sections:

How to Use This Manual

Safety

Operations

Maintenance

Parts  List

The HOW TO USE THIS MANUAL section will tell you 
how to find important information for ordering correct 
repair parts.

Parts may be ordered from authorized dealers. When 
placing an order for parts, the machine model and 
machine serial number are important. Refer to the 
MACHINE DATA box which is filled out during the 
installation of your machine. The MACHINE DATA box 
is located on the inside of the front cover of this manual.  

The model and serial number of your machine is 
located approximately where shown.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

Serial Number
Tag

The SAFETY section contains important information 
regarding hazardous or unsafe practices of the 
machine. Levels of hazards are identified that could 
result in product damage, personal injury, or severe 
injury resulting in death.

The OPERATIONS section is to familiarize the operator 
with the operation and function of the machine.

The MAINTENANCE section contains preventive main-
tenance to keep the machine and its components in 
good working condition. They are listed in this general 
order:

Maintenance

Lubrication

Vacuum Motor Replacement

Solution Pump Replacement

Troubleshooting

The PARTS LIST section contains assembled parts 
illustrations and corresponding parts list. The parts lists 
include a number of columns of information:

REF – 

column refers to the reference number 

on the parts illustration.

PART NO.

 – column lists the part number for 

the part.

PRV NO. 

– reference number.

QTY

 – column lists the quantity of the part used 

in that area of the machine.

DESCRIPTION 

– column is a brief description 

of the part.

SERIAL NO. FROM

 – If this column has an (*) 

and a Reference number, see the SERIAL 
NUMBERS page in the back of your manual. If 
column has two asterisk (**), call manufacturer 
for serial number. The serial number indicates 
the first machine the part number is applicable 
to. The main illustration shows the most current 
design of the machine. When a boxed illustra-
tion is shown, it displays the older design.

NOTES 

– column for information not noted by 

the other columns.

NOTE: If a service or option kit is installed on your 
machine, be sure to keep the KIT INSTRUCTIONS 
which came with the kit. It contains replacement parts 
numbers needed for ordering future parts.

NOTE: The manual part number is located on the 
lower left corner of the front cover.

Summary of Contents for Century 400 10070630

Page 1: ...MODELS NWCU2215N 10070630 NWCU2215H 10070640 Operating instructions ENG Read these instructions before using the machine 150 PSI 86322430 M 11 11 14...

Page 2: ...olution to the carpet and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a C400 product Warranty registration is quick and easy Your registrat...

Page 3: ...11 Pre Run Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regular Maintenance 14 Vacuum Motor Replacement 15 Solution Pump Replacement 16 T...

Page 4: ...tenance to keep the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump Replacement Troubleshootin...

Page 5: ...thorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from...

Page 6: ...e operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially...

Page 7: ...ngs indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 PRV 170 41 Label Warning 86244300 PRV 5009...

Page 8: ...e outlet that is properly installed and grounded in accordance with all local codes and ordi nances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the...

Page 9: ...tion Capacity 13 Gal Recovery Capacity 11Gal Height 43 inches Length 30 inches Width 22 inches 10070630 Vaccum Motor Dual 2 Stage Weight Empty 113 lbs Weight Full Solution 208 lbs Power cord 1 X 25 fe...

Page 10: ...y Tool Hook up 2 Solution Pump Switch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units with Heat Only 1 2 3 4 5 6 7 8 9 6 Heater Temperature Light Units with Heat Only 7 Breaker...

Page 11: ...non compatible materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyl...

Page 12: ...t water extraction machines following the manu facture s instructions printed on container NOTE When using a powder cleaner pre mix with hot water in a clean container before adding to the solution ta...

Page 13: ...just nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the w...

Page 14: ...es or damage Check handles switches and knobs for damage Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and r...

Page 15: ...m Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pit...

Page 16: ...150 PSI Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs PUMP REPLACEMENT KITS 150 PSI Bypass Valve Kit 86258830 PRV NO 84161 Diaphragm...

Page 17: ...damaged Replace Recovery tank full Float ball stuck in the up position Turn off power drain recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Press trigg...

Page 18: ...18 86322430 NINJA WARRIOR 150 PSI Notes...

Page 19: ...86322430 NINJA WARRIOR 150 PSI PARTS...

Page 20: ...20 86322430 NINJA WARRIOR 150 PSI Control Panel 5 2 11 10 10 1 4 12 6 3 7 8 9...

Page 21: ...50 22015 1 COUPLER 1 4 QD 4 86197390 31021 1 ELBOW 1 4NPT 45D STREET 5 86005700 57104 2 NUT 10 32 HEX W STAR 6 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 72130 3 SWITCH SPST 2 POSITION R...

Page 22: ...22 86322430 NINJA WARRIOR 150 PSI Control Panel with Heat 5 2 11 10 10 1 4 12 6 3 7 8 9 13 14 15...

Page 23: ...1 4NPT 45D STREET 5 86005700 57104 2 NUT 10 32 HEX W STAR 6 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 8 86008900 80845 2 BOOT SEAL PUSH BUTTON 7 1...

Page 24: ...24 86322430 NINJA WARRIOR 150 PSI Electrical with 2 Stage Vacuum 3 18 19 6 15 14 13 10 3 1 12 9 17 5 7 11 2 4 8 16...

Page 25: ...0 73200 1 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 1 CONNECTOR 5 POS PUSH WIRE 11...

Page 26: ...26 86322430 NINJA WARRIOR 150 PSI Electrical with Heat 6 8 4 2 11 7 5 9 12 1 3 10 15 13 14 16 17 3 18 19...

Page 27: ...2 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 11 8631670...

Page 28: ...28 86322430 NINJA WARRIOR 150 PSI Frame 1 2 3 4 5 6 7 8 9 10 11...

Page 29: ...8 SHAFT 3 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 70595 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 87013 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86010730 87088 4 W...

Page 30: ...30 86322430 NINJA WARRIOR 150 PSI Heater 22 20 9 13 12 21 20 13 10 TO CONSOLE SOLUTION FROM PUMP 23 6 1 14 4 17 4 4 3 2 8 18 14 4 15 16 11 6 7 19 5 TO PUMP INLET TEE...

Page 31: ...T CASE WELDED 9 86005810 57245 1 NUT 1 4 20 HEX NYLOCK SS 10 86273830 70020 2 SCR 1 4 20 X 1 2 HHCS SS 11 86197760 78308 1 TEE 1 4 STREET 12 86233410 81270 1 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010630...

Page 32: ...32 86322430 NINJA WARRIOR 150 PSI Labels 3A 1 2 3B...

Page 33: ...PSI 33 Labels REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86318260 1 LABEL NINJA WARRIOR LH 2 86318270 1 LABEL NINJA WARRIOR RH 3A 86318290 1 LABEL NINJA WARRIOR W O HEAT 3B 86318280 1...

Page 34: ...34 86322430 NINJA WARRIOR 150 PSI Pump 12 3 1 13 11 6 5 2 4 9 10 7 11 8 FROM SOLUTION TANK TO SOLUTION FITTING...

Page 35: ...710 1 HOSE 1 2ID WIRE BOUND X 26 5 86197940 40027 1 HOSEBARB 3 8 MPT X 1 2 HOSE 90 6 86005640 57030 4 NUT 10 32 HEX NYLOCK 7 86005710 57105 1 NUT 1 4 20 HEX W STAR WASHER 8 86274450 70202 4 SCR 10 32...

Page 36: ...36 86322430 NINJA WARRIOR 150 PSI Pump with Heat VALVE HOSEBARB 5 8 4 1 15 2 3 6 4 14 9 12 13 10 14 11 7 TO HEATER FROM PRESSURE RELIEF FROM SOLUTION TANK...

Page 37: ...PT HEX 5 86233150 20042 2 CLAMP 3 8 WORM GEAR 6 86197360 31016 1 ELBOW 1 4 NPT STREET 7 86282320 39710 1 HOSE 1 2ID WIRE BOUND X 26 8 86240370 40068 1 HOSEBARB 3 8NPTX1 2TEE DL 9 86005640 57030 4 NUT...

Page 38: ...38 86322430 NINJA WARRIOR 150 PSI Recovery 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21 10...

Page 39: ...0 X 5 8 HHCS SS 8 86275800 70546 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 860...

Page 40: ...40 86322430 NINJA WARRIOR 150 PSI Solution 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 22 23 13 6...

Page 41: ...BHCS BLK 9 86276160 70604 2 SCR 10 32 X 5 8 PPHMS BLK 10 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 11 86233410 81270 2 CLAMP 3 4 DIA CUSHION 406 DIA 12 86010670 87029 2 WASHER 5 16 X 3 4 SS 13 860...

Page 42: ...42 86322430 NINJA WARRIOR 150 PSI Vacuum 2 Stage 12 11 10 9 8 7 6 5 4 3 2 1 4 13...

Page 43: ...13 16 WASHER 1 4 X 5 8 FLAT SS 5 86278990 87017 8 WASHER 8 X 3 8 FLAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 9 86317630 8 SCR 8...

Page 44: ...Vacuum 1 VACUUM VACUUM PUMP SWITCH SWITCH SWITCH TERMINAL BLOCK MOTOR MOTOR MOTOR POWER CORD BLK WHT WHT 7 WHT 8 WHT WHT BLK BLK WHT GRY WHT BLU 1 BLU BLK 2 GRY 3 GRN GRN GRN GRN GRN 13AMP 13AMP 4AMP...

Page 45: ...86322430 NINJA WARRIOR 150 PSI 45 Wiring 2 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407900 1 HARNESS KIT SINGLE CORD...

Page 46: ...TCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD TERMINAL BLOCK HEAT SWITCH FUSE FUSE 1 GRY WHT BRN WHT BLK WHT 4 BLK 5 BLU 1 BLU BLK 2 GRY 3 BRN 13 WHT WHT 15 WHT 14 WHT 7 WHT 8 WHT BR...

Page 47: ...86322430 NINJA WARRIOR 150 PSI 47 Wiring with Heat REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Page 48: ...30 040 03 CASTER SWIVEL 4 250 CAPACITY 86002620 260 64A ACCESS COVER CLEAR 6 W RIM 86319110 FUSE 1 4 X 1 1 4 4A 86319100 FUSE 1 4 X 1 1 4 15A HEATED MODELS 86318760 VAC ASSY 2 STG 120V 2 STG MODELS 86...

Page 49: ...86322430 NINJA WARRIOR 150 PSI 49 Serial Numbers REF NO MODEL SERIAL 1 N A...

Page 50: ...50 86322430 NINJA WARRIOR 150 PSI Notes...

Page 51: ...Non PE Parts Service Labor Travel Ninja Sensei Spot Plus Hurricane and Turbo Mist 10 years 1 year 90days None Polishers Elec Burnishers 3 years 90days None All others 5 years 1 year 90days None UPV12...

Page 52: ...sary to correct any failure due to improper pre delivery service and inspection by the selling dealer 5 Time for cleaning units in preparation for repair 6 Any repairs resulting from poor initial serv...

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