
6 - FORM NO. 56041170 / BATTERY CHARGER SERVICE MANUAL / PARTS LIST
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MANUAL TIMER BATTERY CHARGER TROUBLESHOOTING
Proper functioning of the charger is indicated by the following sequence of events. When the timer knob is
turned to “ON”, the transformer hums and the ammeter registers proper charge.
Proper diagnosing and repair requires identifying the malfunction from the following list, performing the indi-
cated tests and repairing or replacing the malfunctioning items.
Malfunction Description
Test Procedures / Section Number
Transformer does not hum when the timer is
Test AC Power Circuit / 3.
turned to “ON”.
Transformer hums but no ammeter indication.
Test for complete electrical connection
to battery system / 1.
Test Charger DC Circuit / 7.
Test Fuses and Diodes / 6.
Test Capacitor / 4.
Test Transformer / 5.
Transformer hums but charger output is low.
Test Fuses and Diodes / 6.
Test Transformer / 5.
Fuse blows as soon as the charger is
Test Fuses and Diodes / 6.
connected to the batteries.
Ammeter remains pegged at maximum charge
Check Battery System Voltage / 8.
for more than 30 minutes.
Charger does not turn off.
Replace Manual Timer.
WARNING!
Do not touch the battery terminals or contacts on the charging plug. An electrical shock could result.
BATTERY CHARGER SERVICE MANUAL
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