Nikon FCA54001 Repair Manual Download | Manualshive

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FCA54001-R.3567.A

- D5 • One Touch Zoom 90s AF -

　

Removal of finder

　　● Remove the screw 1 and then remove the gear 2.

　　

● Turn the gear 3 of the finder and remove the screw 4 from the innermost of the hole on the

upper surface of the gear.

　　

● Remove the other two screws 4 and then remove the finder 5 upward.

①

②

②

×３

⑤

③

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Summary of Contents for FCA54001

Page 1: ...FCA54001 R 3567 A 配布許可印作成承認印 FCA54001 FCA54201 REPAIR MANUAL Copyright 2002 by Nikon Corporation All Rights Reserved 無断転載を禁ず Printed in Japan March 2002 Nikon NIKON CORPORATION Tokyo Japan ...

Page 2: ...ATIONS Model Lens Automatic focus Ｍ１ Shutter Finder Ｍ１ Speed light function Self timer Ｍ２ Film speed Film advance Ｍ３ Date function Power supply Ｍ４ Error display Ｍ５ AF step table Ｍ６ Program graph Ｍ７ AE coupling graph WIDE Ｍ８ AE coupling graph TELE Ｍ８ ...

Page 3: ... from the whole surface of the front barrel W 0 745m 0 8m from the film surface T 0 710m 0 8m from the film surface SM 6 Shutter type Electromagnetic drive Step motor program electronic shutter AE coupling range WIDE Ev6 0 1 1 85 sec Ev16 0 1 250 sec TELE Ev6 0 1 1 98 sec Ev18 0 1 250 sec FM coupling range WIDE F4 97 T F16 WIDE conversion Daytime sync control is the small aperture priority electro...

Page 4: ...sure lamp is turned on for 1 second before opening The red eye relief mode can be used with each of speed light modes at the same time In the flash prohibition mode the high pressure lamp should not be turned on Self timer Electronic control self timer Release occurs after 10 seconds since start How to operate Press the self button on the upper surface of the camera After the self timer is display...

Page 5: ...he film halfway press the MU button on the upper surface of the camera After the film end is detected or after the MU button is pressed the lens barrel is automatically housed and rewinding starts The film counter is displayed in LCD on the upper surface of the camera Coupling operation of forward calculation and backward calculation at rewinding 14 Film advance quantity Approx 15 of 24 exposure f...

Page 6: ...is changed by 5 modes 1 Year month day mode 2 Day hour minute mode 3 Copy prohibition mode 4 Month day year mode 5 Day month year mode Lithium battery CR2025 1 pc is used as a power supply which is separate from the power supply for the camera 19 Power supply of camera Lithium battery CR2 3V 1 pc is used 20 Camera size 117 width 64 4 height 49 2 depth mm 117 width 64 4 height 52 8 depth mm QD spec...

Page 7: ...r NG ｎ 3 ｎ 1 ３ FFS NG ４ 1 frame advance NG ５ Rewinding NG Load the battery again open and then close the camera back press the MU button and press lightly the release button Consequently the initial condition is set If the same error is displayed though the above procedure is performed disassemble and repair the camera If FFS fails the operation stops just under the condition and E blinks The erro...

Page 8: ...FCA54001 R 3567 A M6 One Touch Zoom 90s AF MACRO Lens stop Front lens group forward length mm Forced infinity AF infinity Step distance m Change over distance m AF step table Step ...

Page 9: ...her modes except the above control is done according to the program curves in the graph Converted values should be used for TELE The above values should be expressed in consideration of 0 5 over shift The flash point should be mentioned at Ev 10 125 WIDE conversion for WIDE side and Ev 13 875 WIDE conversion for TELE side In the slow sync mode only under the condition of Bv 1 Ev 5 00 the above exp...

Page 10: ...FCA54001 R 3567 A M8 One Touch Zoom 90s AF AE coupling graph WIDE Coupling range A Coupling range B ISO value ...

Page 11: ...FCA54001 R 3567 A M9 One Touch Zoom 90s AF AE coupling graph TELE Coupling range A Coupling range B ISO value ...

Page 12: ...８ 2 ASSEMBLING ADJUSTMENT Shutter FC lens Ａ１ RC lens Straight guide A Ａ２ Lens barrel A Lens barrel B Ａ３ Main barrel Straight guide B Ａ４ Leaf switch Driving gear Relay FPC Ａ５ Body unit Ａ６ Film advance mechanism unit Ａ７ Zoom mechanism unit Ａ８ Film advance mechanism unit installation Lens barrel unit installation Ａ９ Zoom mechanism unit installation Speed light unit installation Ａ１０ Finder unit instal...

Page 13: ...s any serious adverse effect to ICs Make sure which side is back or forth when taking off the gear 1 DISASSEMBLING Remove the battery Removal of side cover Remove the three screws 1 As pushing the upper center of the side cover 2 remove it forward There is a latch on the upper side ３ WARNING Due to its internal high voltage area make sure to check the safety when removing the cover Be sure to disc...

Page 14: ...FCA54001 R 3567 A D2 One Touch Zoom 90s AF Removal of front cover Remove the four screws 1 Open the camera back remove the two screws 2 and then remove the front cover 3 ２１１２ ...

Page 15: ...the two screws 1 and then remove the camera back 2 ２Ｋ Ω ５Ｗ２ WARNING Due to its internal high voltage area make sure to check the safety when removing the cover Be sure to discharge the static electricity from the main condenser according to the instruction in the repair manual after removing the cover ...

Page 16: ...ouch Zoom 90s AF Removal of AF unit Remove the solder of each wire from the PCB of the AF unit 1 Remove the two screws 2 and then remove the press contact 3 of FPC Remove the two screws 4 and then remove the AF unit 1 upward ２２ ...

Page 17: ...moval of finder Remove the screw 1 and then remove the gear 2 Turn the gear 3 of the finder and remove the screw 4 from the innermost of the hole on the upper surface of the gear Remove the other two screws 4 and then remove the finder 5 upward ３ ...

Page 18: ... wires and wires on FPC 1 Remove the two screws 2 and then remove the zoom mechanism unit 3 Removal of speed light unit Take off the tape 1 and remove the two screws 2 Remove the solder of the red and black wires 3 from the rear of the speed light PCB and then remove the speed light unit 4 ２２ ...

Page 19: ...s barrel Remove the four screw 1 and then remove the lens barrel unit 2 Film advance mechanism unit Remove the five screws 1 and one screw 2 from the bottom of the body and then remove the film advance mechanism unit 3 ４５１ Long screw is strictly prohibited ...

Page 20: ...ch Zoom 90s AF Disassembly of lens barrel unit Remove the two screws 1 and then remove the barrier 2 Remove the two screws 1 and then remove the light shield mask 2 Remove the soldering bridge 1 and then remove the relay FPC 2 ２２ ...

Page 21: ...ch Zoom 90s AF Remove the two screws 1 and then remove the gear retainer 2 The driving gear 3 can be removed Remove the screw 1 and then remove the leaf switch 2 Remove the three screws 3 and then remove the straight guide B 2 ２３ ...

Page 22: ...e the lens barrel A 1 forward to the TELE side and remove FPC Turn the lens barrel A 1 counterclockwise and remove it from the main barrel 2 backward Remove the lens barrel ring 1 and then remove the lens barrel A 2 from the lens barrel B 3 forward ...

Page 23: ...s barrel B 1 The RC spring 4 and RC spring plate 5 can be removed Remove the adhesive of the lens drive ring 1 with alcohol As turning the FC lens 2 counterclockwise remove it Take off the light baffle plate 3 and then remove the three screws 4 Remove the shutter 6 from the lens barrel B 5 backward ３ ...

Page 24: ...3 Adhere the light baffle plate 4 Mount the lens drive ring 6 to the FC lens 5 and then mount them to the shutter ３ Oil MZ 800S BF adjustment is necessary Adhesive 1401B Set the FPC upside Fit the groove of the lens barrel B to the gear of the shutter Apply it to the grooves of inside and to the groove of the RC lens After adjustment apply the adhesive ...

Page 25: ... A Mount the RC spring plate 2 and RC spring 3 to the lens barrel B 1 Mount the RC lens 4 and straight guide A 5 Set the large notch section upside Set the wide protrusion section down Set the groove section at the spring side Set the grooved protrusion section upside ...

Page 26: ...ockwise Fit the lens barrel ring 3 to the inside protrusion in the end of the lens barrel B 1 and mount it Fit it to the protrusion of the lens barrel B Fit the groove of the lens barrel B to the protrusion of the lens barrel A on the line and then insert the lens barrel A Oil MZ 800S Oil MZ 800S Apply it to the inside groove Apply it thinly the groove of the cam ...

Page 27: ...e main barrel 1 Straight guide B Push in the lens barrel A B 1 by approx 5mm and insert the straight guide B 2 Fit the hole of the straight guide B 2 to the boss of the lens barrel A B 1 and tighten the three screws 3 Set it to TELE and pass FPC through the hole of the main barrel Fit the groove of the main barrel to the place where the gear of the lens barrel B is changed Fit the boss ３ Oil MZ 80...

Page 28: ...screw 3 Driving gear Mount the gear 123 1 and gear retainer 2 and tighten the two screws 3 Mount the gear 124 4 Relay FPC Mount the relay FPC 1 with the double adhesive tape and connect it with soldering bridge Mount the light shield mask 2 Move the lens barrel forward by approx 5mm Pass the wire through the hole of the main barrel Oil LEN315F Oil LEN315F ...

Page 29: ...N303 SC173N302 SC173N40 SBM 0003 SBE 0001 SST 0051 SBT 0031 SST 0062 SBE 0033 SST 0008 SBT 0005 SBT 0005 SBP 0201 SSL 0413 SBS 0201 SBP 0031 SST 0063 SSG 0006 SSG 0012 SST 0003 SSE 0002 SSM 0460 FCA54201 Body unit and motor unit RED BLACK Be careful about motor polarity There is marking on the positive side Oil LEN315F Apply it to the upper and lower inside ...

Page 30: ...that each gear rotates smoothly and the planetary gear operates normally SSM 1609 SSS 1203 SSS 1004 SSG 1043 SSG 1025 SSG 1061 SSG 1061 SSG 1061 SSG 1241 SSG 1040 SSG 1039 SSG 1038 SSG 1075 SSG 1037 SC143N40 SC143N40 4 SC143N30 2 SC143N35 SBM 1402 No 6900001 1K999 281 No 7900001 SBM 1401 SSG 1002A FCA54201 Oil LEN315F Apply it to each gear shaft ...

Page 31: ...3N30 SBP 8202 SBG 8013 SBG 8012 SBG 8011 SSE 9004 SSG 9201 SSL 9204 SSG 8008 SSG 8009 SSL 9205 SSG 8010 SST 9009 2 SBG 8014 SC143N30 SC143N40 SST 0008 SBM 8202 SBM 8205 SBG 8010 SSG 8011 SSG 8012 SBG 8209 SSG 8014 SBG 8005 SBG 8008 SSG 8413 SST 0008 SST 0222 SC143N40 3 SBP 8401 SSE 8002 SST 0026 2 SSP 8002 SC143N30 SBP 8005 SBT 8004 SST 8004 SSP 8003 SST 8205 Oil LEN315F Oil LEN315F Apply it to ea...

Page 32: ...stallation Mount the film advance mechanism unit 1 to the bottom of the body with the five screws 2 and one screw 3 Lens barrel unit installation Mount the lens barrel unit 1 and tighten the four screws 2 ５ Long screw is strictly prohibited １ Wires must not be piled PR PCB ４ ...

Page 33: ...y to mount it and tighten the two screws 2 Speed light unit installation Solder the red wire of the battery terminal and black wire of the terminal SP 2 to the speed light PCB 1 Guide the wires upward ２ Put the zoom mechanism unit into the groove If it is difficult to put it in turn the lens barrel in right and left and fit the gear ...

Page 34: ...ws 4 Push the red wire of the battery terminal into the condenser house ２ Arrange the red and black wires of the main condenser to the rear lower section of the PCB Fix the outside of the PCB with a screw Black wire of terminal SP Push the red wire of the battery terminal into the condenser house ...

Page 35: ...m 90s AF Finder unit installation Mount the finder unit 1 to the body and tighten the three screws 2 ３ Turn the gear and tighten the screws in the innermost of the hole Guide the red and black wires to the right side not to trample them ...

Page 36: ...on Mount the AF unit 1 to the body and assemble the FPC retainer 2 Mount the AF unit 1 to the body and tighten the two screws 3 Solder the wires Refer to the wiring diagrams of page E1 and E2 Guide the wire of PR PCB to the left backward Bend the flexible wires ２ ...

Page 37: ...ve it Don t pile the wires but arrange them in a line TA 0013 12 20 Don t put the orange wire near the transformer Orange wire TA 0013 12 20 TA 0003 5 8 TA 0004 8 8 TA 0004 8 8 TA 0004 8 8 Don t pile the wires but arrange them in a line Any wire must not get on the gear box TA 0013 12 35 ...

Page 38: ...ch Zoom 90s AF Finder positioning Set the lens barrel to the W end Set the groove 1 of the gear 127 1mm leftward from the line 2 connecting the gear 127 with 128 Insert the gear 117 and tighten the screw 3 Front cover installation ...

Page 39: ...se and set to valve 3 Start inspection 1 Set a camera on the micro mount 2 Turn the spindle of the FFD adjusting micro mount J15327 read the value where the collimator J19019 is in focus and make sure that the read value is within standard 3 Operate the zoom switch and at each zoom position perform inspection in the same way 4 If the values are within standard carry out the ending operation of Ite...

Page 40: ...nt to be in focus 6 Repeat 2 5 till the T end and W end are in focus 7 Turn and shift the rear lens group by the value of the micro mount adjusted at the W end 8 Turn the spindle of the micro mount to set to 0µm 9 Make sure that focus is correct at the W end under the valve open condition 10 After adjustment apply adhesive to the front and rear lens groups to fix them Adhesive 1401B Adhesive 1401B...

Page 41: ...onal computer １ 2 Start the inspection adjustment software Select the item of back focus adjustment in the main menu Carry out inspection and adjustment according to the display on the personal computer The contents of inspection and adjustment are the same as Inspection and adjustment with test mode Set the switch to NEW ...

Page 42: ...e a standard reflex paper 18 3 Start the inspection adjustment software and execute AF inspection and adjustment Carry out inspection and adjustment according to the display on the personal computer Standard Inspection with test mode Set the manual test mode for the camera 1 Set the main switch to ON 2 As keeping the speed light mode switch ON set the film rewind switch to ON and red eye self swit...

Page 43: ...FCA54001 R 3567 A A20 One Touch Zoom 90s AF Camera back Side cover installation Barrier installation Move the lens forward mount the barrier and tighten the two screws ...

Page 44: ...FCA54001 R 3567 A One Touch Zoom 90s AF ELECTRIC CIRCUIT WIRING FIGURE Normal model Ｅ１ WIRING FIGURE QD model Ｅ２ WIRING FIGURE Date module Ｅ３ CIRCUIT DIAGRAM Normal model Ｅ４ CIRCUIT DIAGRAM QD model Ｅ５ ...

Page 45: ...White 白 OK LED Red 赤 Yellow 黄空色 Sky blue 緑 Green Yellow 黄空色 Sky blue 緑 Green 黒 Black Black Black Orange 橙 White 白灰 Gray 灰 Gray Pink 桃 Pink 桃 Pink 桃青 Blue Pink 桃青 Blue Black 黒赤 Red 赤 Red 赤 Red Black 黒 Yellow 黄 Yellow 黄 Orange 橙茶 Brown Yellow 黄 Yellow 黄緑 Green 橙 Orange 白 White 茶 Brown 緑 Green Orange White 実体配線図 WIRING NORMAL MODEL DX1 DX2 DX4 B COVER GND FPID FPIS FPI VO4 VO3 SWH GND V01 V02...

Page 46: ...Red Orange Orange 橙橙 Orange White 白 OK LED Red 赤 Yellow 黄空色 Sky blue 緑 Green Yellow 黄空色 Sky blue 緑 Green 黒 Black Black Black Orange 橙 White 白灰 Gray 灰 Gray Pink 桃 Pink 桃 Pink 桃青 Blue Pink 桃青 Blue Black 黒 Black 黒赤 Red 赤 Red 赤 Red Black 黒 Yellow 黄 Yellow 黄 Orange 橙茶 Brown Yellow 黄 Yellow 黄緑 Green 橙 Orange 白 White 茶 Brown 緑 Green Orange White 実体配線図 WIRING QD MODEL DX1 DX2 DX4 B COVER GND FPID...

Page 47: ...One Touch Zoom 90s AF ショートパターン半田 Short pattrn soldering デートモジュール Date module デートターミナル Date terminal デートターミナルK Date terminal K デートターミナルL Date terminal L 白 White 白 White 黄 Yellow 黄 Yellow 黒 Black 黒 Black 実体配線図 WIRING GND X VE ...

Page 48: ...FCA54001 R 3567 A E4 One Touch Zoom 90s AF ...

Page 49: ...FCA54001 R 3567 A E5 One Touch Zoom 90s AF ...

Page 50: ...FCA54001 R 3567 A One Touch Zoom 90s AF INSPECTION STANDARD AND TOOLS １ Inspection standard Ｒ１２ Tools Ｔ１ ...

Page 51: ...e 0 35d Image surface 15 1mm 5 ring belts JC II chart 4mm pitch Neopan SS Microscope Full aperture FNo W full apertur Fno 4 97 5 T full aperture Fno 10 90 5 Obtain the full aperture Fno by the actual measured focal length Projector Actual photography performance There must be no harmful shading on a picture Internal reflection ghost and flare must not hinder practical use Check by actual photograp...

Page 52: ...ra face the specified chart from 1m distance and press the release button lightly Infrared rays camera Monitor Target mark Sheet Camera Fixing jig and tool AF distance measurement accuracy There must be no step deviation 1 step in Bv 7 Check the distance measurement length and AF step in a special mode AF no signal control The camera must be positioned at AF infinity Shield the light emitting unit...

Page 53: ...17 0 Ev 18 0 Error 2 5 1 5Ev Difference 2 0Ev Neighboring difference Reverse must not occur every 2 0Ev Error Error of each measured value obtained by continuous 3 measuring operations Difference Difference between the maximum and minimum values obtained by continuous 3 measur ing operations Neighboring difference Average value obtained by measuring the neighboring exposure values 3 times continuo...

Page 54: ...nega tive film which has been used to the last frame at 36EX Take pictures by 18 shots at T W in the forced infinity mode Fuji Neopan SS Power supply 1 And 3 Visual check Picture size 24 0 8 0 3 mm 36 0 8 0 3 mm Check the picture size with negative film Take pictures at W T in the forced infinity mode Fuji Neopan SS Vernier calipers Picture position Up and down direction 0 2mm or more between the ...

Page 55: ...wo points of 50m or more away from each other when a camera is used and when a camera is not used The AF beam center position must be within the target mark In a 3m distance check the misalignment for the AF zone and AF beam center of the finder There must be no optical axis misalignment In a 3m distance mark the center of the target mark at WIDE At TELE the center of this mark must not deviate fr...

Page 56: ...se BC lock voltage Power supply 3 Visual check At 2 25 2 50V the battery mark must blink and release must be impossible Others must be turned off except the battery mark At 2 20 0 1V the battery mark must blink and release must be impossible This voltage value is standard in a camera and actual measurement is not possible The BC warning voltage and BC lock voltge must not be reversed in a same cam...

Page 57: ...ool No Name Specifications J19019 Collimator 24LT 2DTS f 193 5mm J15291 Micro stand for adjusting FFD J19036 Multi shutter tester EF511N EF 8000 J19042 J18190 Standard reflect paper OXFORD GRAY N0 22 J15312 Connection tool J15325 Interface box for LS CAMERA J18337 Adjustment software IBM 3 5 inch ...

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