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Niko JF1500, User Manual

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Page: 9 / 22

Niko JF1500 User Manual Download Page 9

USER MANUAL

– Self-cleaning filter – JF1500/JF3000

NIKO - Fruit processing machinery

www.niko-si.si

8

2.4 TECHNICAL DATA

2.5 WORK AREA

The self-cleaning filter is operated by one person. The operating occurs at front side where the command box is.

The working area must be clean and cleared up.

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Summary of Contents for JF1500

Page 1: ......

Page 2: ...HIRD PERSON OR A COMPETITOR FIRM WITHOUT OUR PERMISSON DUE TO CONTINUAL IMPROVEMENTS OF OUR MACHINES WE RETAIN THE RIGHT TO TECHNICAL CHANGES ŠRAML d o o Podnanos 66b 5272 Podnanos SLOVENIA 2015 All rights reserved Read the manual carefully before starting using or maintaining the self cleaning filter Pay special attention to advice and warning regarding safety The electric command box may only be...

Page 3: ...EANING AND MAINTENANCE THE PROCEDURE OF ISOLATION OF THE SELF CLEANING FILTER 11 3 7 PERSONAL SAFETY EQUIPMENT 11 4 TRANSPORT MOUNTING AND INSTALLATION 12 4 1 LIFTING 12 4 2 PLACING THE SELF CLEANING FILTER 12 4 3 ELECTRICAL INSTALLATION 12 5 COMMANDS 13 5 1 OVERVIEW OF COMMAND ELEMENTS COMMAND BOX 13 5 1 1 DESCRIPTION AND FUNCTIONS OF THE COMMAND ELEMENTS 13 6 STARTING AND STOPPING THE SELF CLEAN...

Page 4: ...USER MANUAL Self cleaning filter JF1500 JF3000 NIKO Fruit processing machinery www niko si si 3 8 MAINTENANCE 20 9 WIRING DIAGRAM 21 ...

Page 5: ...afe and proper use The manufacturer s accurate consideration of the standard procedures guarantees safety to the personnel and the self cleaning filter its economical use and its longevity The instructions are divided in different chapters for an easier reading It is recommended to use the index for a faster search Some notes or warnings are written in bold and marked with the following signs The ...

Page 6: ...368 6117 Machine Self cleaning filter Type JF1500 JF3000 Serial number Weight 42 kg Electr power source kW Supply voltage 3 N PE 400 230 50 Hz Year of manufacture 1 4 RECOMMENDATIONS TO THE BUYER All the maintenance procedures are described in the manual Do not try to do any maintenance work or any other procedures that are not included in the manual The technical data about the electric equipment...

Page 7: ...ed on trolley Self cleaning with a scraper that scrapes particles trapped in the filter Equipped with vacuum gauge and looking glass pipe Manual valve for sludge outlet when the pressure inside the filter increases Filter cartridge tube with slots from 0 075 to 200 µm Equipped with a pump Possibility of automatic function 2 3 MAIN COMPONENTS OF THE SELF CLEANING FILTER List of components 1 Electro...

Page 8: ...USER MANUAL Self cleaning filter JF1500 JF3000 NIKO Fruit processing machinery www niko si si 7 ...

Page 9: ...3000 NIKO Fruit processing machinery www niko si si 8 2 4 TECHNICAL DATA 2 5 WORK AREA The self cleaning filter is operated by one person The operating occurs at front side where the command box is The working area must be clean and cleared up ...

Page 10: ...eration of safety devices Power supply The self cleaning filter has a regulated grounding of all built in electric devices the control panel and an overvoltage protection with a safety contact switch 3 3 SAFETY REGULATIONS The owner of the self cleaning filter must ensure that the safety regulations are available to the personnel operating the self cleaning filter that the personnel operating the ...

Page 11: ...aning filter cleaning or maintenance The self cleaning filter can be operated only by qualified personnel in a proper physical and mental state A person that is under the influence of alcohol drugs or similar is not allowed to operate the self cleaning filter perform washing or maintenance work The person operating the self cleaning filter must check all the safety devices and the visible faultine...

Page 12: ...th water or any other fluid cleaning agents If there are many people near the self cleaning filter when doing the maintenance work it is important to warn them every time the self cleaning filter is restarted 3 7 PERSONAL SAFETY EQUIPMENT Antiskid footwear Appropriate clothes Before starting any maintenance works on the self cleaning filter it is necessary to unplug the self cleaning filter Never ...

Page 13: ... It must be placed on plane ground The working area can be either at the open with a roof over or in a building 4 3 ELECTRICAL INSTALLATION The electric installation is made following the wiring diagram which is attached to the manual The manipulation of the lifted cargo is allowed to qualified personnel only The retention under the elevated cargo is strictly prohibited ATTENTION One person can mo...

Page 14: ...s such as timers for automatic function of the sludge valves 5 1 1 DESCRIPTION AND FUNCTIONS OF THE COMMAND ELEMENTS 1 MAIN PLUG It is used for connecting the self cleaning filter to the power supply 2 WHITE LIGHT SIGNAL Indicates that the machine is connected to the power supply 3 FILTER SWITCH SELF CLEANING SYSTEM It is used to activate the rotation of the cartridge manual mode only 4 MODE SWITC...

Page 15: ...s filter and mode switch to 0 position located in the control panel The self cleaning filter will stop working To disable it definitely the filter must be disconnected from the power supply See chapter 7 for more information about the working modes Before starting the self cleaning filter check all the conditions for a safe functioning check that there are no objects on the machine which could blo...

Page 16: ...flow Manual mode In manual mode the pump and self cleaning system can be used separately The manual mode can be selected by turning the mode switch to the left to the position marked with a G In this mode the user can use the pump only when desired and the time required without turning the self cleaning system on Keep in mind that if the use of the self cleaning system is required it has to be tur...

Page 17: ...e work area The juice will come out through the outlet with looking glass where the filtered juice can be observed Once the juice has reached its final destination the filtration process is done 7 1 1 OPENING THE VENTING VALVE Temperature fluctuations during the process cause the liquid within the gauge to expand and contract which in turn increases or decreases case pressure Move the green valve ...

Page 18: ...ical filter cover by loosening the big nut clockwise shown in the picture At the bottom of the cartridge remove the lower nut number 1 in the picture below Proceed to remove the big nut which holds the cartridge number 2 in the picture below Be careful Do not lose the gasket Remove change the cartridge number 3 in the picture below Once the new cartridge has been placed repeat the above mentioned ...

Page 19: ...ith the help of another person hold the cylindrical cover by the handles then loosen the nut and pull it backwards in order to remove it At the bottom of the cartridge remove the big nut shown in the picture below Be careful Do not lose the gasket At this point the cartridge can be removed changed Once the filter has been changed tighten the big nut again Place again the cylindrical cover with the...

Page 20: ...ave a special screw knob shown in the pictures below which regulates the self cleaning system The separation between the scraper and the cartridge can be regulated with the screw knob Loosen tighten the knob for increasing decreasing the pressure of the scraper on the filter cartridge In this way the self cleaning system can be improved SELF CLEANING FILTER JF3000 SELF CLEANING FILTER JF1500 ...

Page 21: ... filter in order to remove the excess of solid waste Once the washing is finished place again the cylindrical filter cover 7 2 2 CLEANING THE EXTERIOR OF THE SELF CLEANING FILTER Before washing the exterior close the venting valve of the gauge Cover the central command box with watertight material for example polyvinyl The machine can be washed with a soft brush and water 8 MAINTENANCE Maintenance...

Page 22: ...USER MANUAL Self cleaning filter JF1500 JF3000 NIKO Fruit processing machinery www niko si si 21 9 WIRING DIAGRAM ...

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