Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5522GMX-DL-20
08-10-2020
Instruction Manual
XPR-5522GMX
THE XPR-5522GMX IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II DIV 1 GRPS E-G T3 & Class III T165°C
CLASS I ZONE 0 AEx ia IIC T3 Ga
ZONE 20 GROUP IIIC T165°C
Ex ia IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 16 ATEX201022X
IECEx ITS 16.0045X
-10ºC ≤ Tamb ≤ +40ºC IP54
3.7V/Cell
Input entity parameters for
charging contacts on flashlight:
U
i
4.75V
I
i
500mA L
i
0.0uH
P
i
0.59W C
i
0.0uF
2575
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
II 1 G Ex ia op is IIC T3 Ga
Bayco Products, Inc.
Model XPR-5522GMX Safety Flashlight
Permissible Flashlight Assembly
APPROVAL No. 20-A160002-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
MSHA approved for use with one part number 5522-BATT rechargeable
battery pack only.
1)
The Model XPR-5522GMX Safety Flashlight is only to be charged on
the surface, or underground in accordance with the applicable
regulations pertaining to battery-charging stations (reference 30 CFR
75.340) with a Bayco Products, Inc. model 5522-CHGR1.
2)
Do not open in areas where permissibility is required.
3)
Wylie, TX 75098
640 S. Sanden Blvd.
PART #: 5522-BATT
MANUFACTURER: BAYCO PRODUCTS
FOR USE ONLY WITH XPR-5522GMX
CAUTION USE ONLY NIGHTSTICK CHARGERS RECHARGEABLE LITHIUM-ION 3.7v 2600mAh, 9.6w DO
NOT DISPOSE IN FIRE OR SHORT CIRCUIT
CAPACITANCE LIMITATION - INTRINSICALLY SAFE
The capacitance measured on two magnets and side clip exceeds 3pF for Group IIC. The
following are the values measured capacitance. The user shall determine the suitability of the
equipment in the end application.
Metal Part
Measured Capacitance in pF
Magnet on the base of enclosure
4.03
Magnet on the side of enclosure
3.1
Side clip of enclosure
4.3
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for this
product in the hazardous environment. The charger for this product must be located in an area
known to be non-hazardous ONLY.
y
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area known
to be non-hazardous.
y
Warning: Lithium-ion batteries must be used and charged properly. Improper use can result
in serious injury, fi re, or death.
y
Warning: Use only the included and approved 5522-BATT rechargeable battery pack from
Bayco Products.
y
Warning: Do NOT attempt to use any other rechargeable or non-rechargeable batteries with
this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the
hazardous environment. This task must ONLY be performed in an area known to be non-
hazardous.
y
Warning: When exchanging the rechargeable battery pack, use only the approved 5522-
BATT rechargeable battery pack from Bayco Products.
y
Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery pack
must only be exchanged in an area known to be non-hazardous.
y
Warning: Do not expose the rechargeable battery pack to water or salt water, or allow the
battery pack to get wet.
y
Warning: Do not store the rechargeable battery pack with metallic objects that may cause
a short circuit.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confi rm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
Fully charge the XPR-5522GMX before the fi rst use, or if the battery is new or has been
unused for several months. The maximum charge time required is approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.
THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-
HAZARDOUS.
y
Use only the supplied Nightstick charger, 5522-BATT rechargeable battery pack and AC or
DC adapter. For best performance, charge the light when the fl ashlight beam starts to dim.
y
Connect the AC power adapter to the charger. The LED indicator will not be illuminated at
this point.
y
With the fl ashlight facing forward, slide the light into the charger until the contacts snap
into place.
y
The LED charging light changes to constant red while charging and remains red until the
battery is fully charged. The charging light turns green when fully charged.
y
The total time to fully charge varies depending on the remaining charge in the battery pack.
y
To confi rm a full charge, keep the light in the charger and turn it on. The LED indicator will
change to red. Turn off the light and if fully charged, the LED indicator will turn green. If not,
leave in charger until charge is completed and turns green.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT OPEN
THE LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE
PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE
ONLY THE APPROVED 5522-BATT RECHARGEABLE BATTERY PACK FROM BAYCO
PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE
RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA KNOWN
TO BE NON-HAZARDOUS.
y
Loosen the locking screw located on the side of the lens cap enough to allow the bezel
to unscrew. CAUTION: Do not attempt to completely remove the locking screw as it is not
necessary and may damage the threads.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Loosen each of the two charger contact pins located below the fl oodlight lens just enough
to allow the refl ector / circuit assembly to be removed. Loosen them until approximately 1/8”
of thread is visible. CAUTION: Do not attempt to completely remove these screws as it is not
necessary and will potentially damage the light’s ability to charge.
y
Turn the light upside down and carefully shake it in order to remove the refl ector / circuit
assembly and allow the assembly to slide into your hand. CAUTION: Do not touch the refl ector
surface with your fi nger. This may damage the refl ector surface.
y
Allow the battery pack to slide out of the light. Make note of the battery pack’s orientation
within the handle.
y
Using only the approved replacement 5522-BATT rechargeable battery pack from Bayco
Products, slide the new battery pack into the handle of the light using the directional arrow
marked on the side of the pack as a guide to proper battery orientation.
y
Align the refl ector / circuit assembly so that the switches on the assembly are aligned with
the switches on the housing. Carefully insert the assembly back into the fl ashlight housing until
it is fully seated. CAUTION: Be careful to not touch the refl ector surface with your fi nger. This
may damage the refl ector surface.
