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NIFTYLIFT Height Rider 21 Hybrid, Operating/Safety Instructions Manual

The NIFTYLIFT Height Rider 21 Hybrid is a versatile aerial lift equipment perfect for working at height. Ensure safe and efficient operation by downloading the free Operating/Safety Instructions Manual from manualshive.com. This manual provides essential guidelines and information for maximizing the performance and safety of your equipment.

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 HR Series 

Operating & Safety Instructions

 

English/USA – 11/09 

Original Instructions 

4 

 

1.5 GENERAL 

SPECIFICATION 

FEATURE 

HR21 (SP64) HYBRID AWD 

MAXIMUM HEIGHT - WORKING 

20.66m 
67ft 9in 

MAXIMUM HEIGHT - PLATFORM 

18.70m 
61ft 4in 

MAXIMUM OUTREACH 

12.60m 
41ft 4in 

MAXIMUM HEIGHT – STOWED 

2.15m 

7ft 

MAXIMUM WIDTH 

2.25m 
7ft 5in 

MAXIMUM LENGTH – STOWED 

5.00m 

16ft 5in 

PLATFORM CAPACITY - Europe 

225kg (500lbs) 

WHEELBASE 2.30m 

7ft 6in 

TURNING RADIUS – OUTSIDE 

3.97m 

13ft 

TURRET ROTATION 

355

0

 

TURRET TAIL SWING 

0.49m 
1ft 7in 

TRAVEL SPEED 
 

 

(2WD) (AWD) 

 

0 – 2.8mph 

0 - 1.4mph 

 

0 – 4.5kph 

0 – 2.25kph 

PLATFORM SIZE  
 

1.80m x 0.70m 

5ft 11in x 2ft 2in 

CONTROLS 

Proportional electric over hydraulic 

HYDRAULIC PRESSURE 

280bar 

TYRES Solid 

GRADEABILITY 40% 

MINIMUM VEHICLE WEIGHT 

6,300kg 

13,889lb 

MAXIMUM GROUND PRESSURE 

0.1065kn/cm

2 

22,244lb/ft

2

 

POWER SOURCE 

DE (Diesel & Battery)  - Kubota 722 engine  and  
 

8 x 6v 350 AH batteries 

 

Summary of Contents for Height Rider 21 Hybrid

Page 1: ...perating Safety Instructions MODEL HR21 SP64 HYBRID SERIES AWD Manufactured by Niftylift Limited Fingle Drive Stonebridge Milton Keynes MK13 0ER England www niftylift com e mail info niftylift com Tel...

Page 2: ......

Page 3: ...for Use 13 3 3 Pre Operational Safety Check Schedules 14 15 3 4 Placard Decals and Installation 16 19 3 5 Torque Requirements 20 4 OPERATION 4 1 Control Circuit Components 21 23 4 2 Ground Control Ope...

Page 4: ...er Any equipment is only as safe as those who operate it 1 2 SEVERITY OF HAZARDS The use of this type of equipment presents certain dangers to the operator which is clearly identified both in this man...

Page 5: ...urse Way Greer SC 29651 USA Tel 01 864 968 8881 Fax 01 864 968 8836 Nifty Pty Ltd 11 Kennington Drive Tomago NSW 2322 Australia Tel 61 0 2 4964 9765 Fax 61 0 2 4964 9714 Driven from the platform the N...

Page 6: ...00m 16ft 5in PLATFORM CAPACITY Europe 225kg 500lbs WHEELBASE 2 30m 7ft 6in TURNING RADIUS OUTSIDE 3 97m 13ft TURRET ROTATION 3550 TURRET TAIL SWING 0 49m 1ft 7in TRAVEL SPEED 2WD AWD 0 2 8mph 0 1 4mph...

Page 7: ...lish USA 11 09 Original Instructions 5 1 6 IDENTIFICATION UK PLATE This manufacturer s plate is attached to the chassis of each machine at the time of manufacture on every Niftylift Please ensure all...

Page 8: ...glish USA 11 09 Original Instructions 6 1 6a IDENTIFICATION USA PLATE This manufacturer s plate is attached to the base of each machine at the time of manufacture on every Niftylift Please ensure all...

Page 9: ...GmbH NOTIFIED BODY NUMBER 0044 ADDRESS POSTFACH 10 32 61 N E S S E 1 4 1 5 4 D Y N A M R E G CERTIFICATE NUMBER APPLICABLE STANDARDS EN 280 2001 A2 2009 C E 2 4 6 0 0 2 1 4 0 2 0 6 N E N I D We hereby...

Page 10: ...n and functional test including but not limited to operating and emergency controls safety devices personal protective clothing including fall protection air hydraulic and fuel system leaks cables and...

Page 11: ...s that may increase the wind loading on the platform e g Notice boards etc 2 1 16 The Niftylift shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or simi...

Page 12: ...tylift shall not be positioned against another object to steady the platform 2 1 30 Care should be taken to prevent rope electric cords and hoses from becoming entangled in the aerial platform 2 1 31...

Page 13: ...peratures Extended operation in dusty environments is not recommended frequent cleaning will be necessary All dust dirt salt encrustation excess oil or grease should be removed Deposits of paint or bi...

Page 14: ...ividual machine is then subjected to static overload tests on flat level ground with 150 of the SWL exceeding the requirements of EN280 for power operated MEWPs Self propelled machines are also tested...

Page 15: ...ns Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe an...

Page 16: ...ting buttons and emergency stop buttons function properly 9 Check the operation of the manual hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check that the platf...

Page 17: ...in is in place 10 Check and adjust if necessary the Nylatron studs around the telescope boom 11 Every three months check and verify the calibration of the mechanical cage weigh system See section 4 5...

Page 18: ...Tie Down Point P14958 4 18 Hydraulic Levers Base P22815 1 19 Hydraulic Levers Cage P19747 1 20 AWD Logo P21771 2 21 HR21 Hybrid Logo P21770 2 22 Battery drain P19850 1 23 Footswitch P14884 1 24 No St...

Page 19: ...NDER DOWN POINT NEXT TO TIE OPTIONS OPTIONS VIEW ON FRONT INSIDE FACE OF CAGE HR21DE ONLY HR21DE ONLY 20 8 18 34 24 28 13 4 6 31 20 21 14 12 12 15 15 12 24 25 32 9 10 5 33 37 21 44 35 40 22 36 36 36 3...

Page 20: ...e down point P14958 4 18 Hydraulic Levers Cage P19747 1 19 Hydraulic Levers Base P19748 2 20 AWD Logo P21770 2 21 SP64 Hybrid Logo P21769 2 22 Battery drain P19850 1 23 Footswitch P14884 1 24 No Step...

Page 21: ...NDER DOWN POINT NEXT TO TIE OPTIONS OPTIONS VIEW ON FRONT INSIDE FACE OF CAGE HR21DE ONLY HR21DE ONLY 20 8 18 34 24 28 13 4 6 31 20 21 14 12 12 15 15 12 24 25 32 9 10 5 33 37 21 44 35 40 22 36 36 36 3...

Page 22: ...QUIREMENTS SCREW QUALITY SIZE Tightening torque in ft lbs Nm Grade 8 8 10 9 M 6 7 0 10 10 14 M 8 19 25 26 35 M 10 36 49 51 69 M 12 63 86 89 120 M 14 99 135 140 190 M 16 155 210 218 295 M 18 214 290 30...

Page 23: ...s follows Tilt Alarm If this sensor detects excessive inclination with the booms raised it will sound continuously in conjunction with the tilt warning light see Page 26 Cage Weigh If the electronic l...

Page 24: ...ll illuminate reinforcing the charge warning At this point sufficient power remains to drive to the nearest power point Should the operator ignore the on set of the discharge warning the chopping will...

Page 25: ...y starter motor and alternator 3 15A circuit breaker in main PCB box main control system 12v 4 10A circuit breaker in main PCB box main control system 48v 5 35A circuit breaker in main PCB box heavy d...

Page 26: ...Lamp Flashes during machine operation to indicate batteries are being recharged 7 Cage Overload Indicator Constant or Flashing amber Refer to Section 4 5 8 Cage Overload Indicator Constant green Refer...

Page 27: ...tomatically default to the electrical power source battery ALL MODELS 7 Push and hold green power button on the base control box 8 Select a function and operate the appropriate hydraulic lever in full...

Page 28: ...ti clockwise for Glow Clockwise to Start engine 7 Emergency Stop Push to Stop machine Turn clockwise to Release 8 Drive Speed Selector Turn Clockwise Slow Fast and High Gradeability Off road modes 9 G...

Page 29: ...amps on the left are advisory It also displays fuel or battery levels when machine is in operation automatically reverting to fuel level when diesel engine is started Refer to diagram below CAGE LEVER...

Page 30: ...t and the engine will fire 6 WARM ENGINE turn the Diesel Start selector to the Start position right and the engine will fire Note Unless the diesel engine is running the HR21 Hybrid will automatically...

Page 31: ...switch will be disabled to increase operator safety and reduce the possibility of sustained involuntary operation of the cage controls Note The green button will illuminate once the footswitch has bee...

Page 32: ...chine to High Drive drive on to level ground 100 then release and reactivate the joystick or footswitch 4 Select drive joystick from the platform control box A Up for FORWARD B Down for REVERSE Steeri...

Page 33: ...ITH A TILT ALARM PRE SET IN THE FACTORY ONCE ENERGISED THE NIFTYLIFT WILL LOSE ALL POWER TO DRIVE FUNCTIONS AND A LOUD AUDIBLE ALARM WILL BE ACTIVATED TO DE ACTIVATE LOWER THE BOOMS FULLY TO STOWED PO...

Page 34: ...e cage control panel see section 4 3 1 These lamps can be interpreted as follows Lamp Description Load value Machine Behaviour Constant green Load in the cage does not exceed 80 of safe working load 1...

Page 35: ...rrent Device RCD at the point of supply is highly recommended 3 Take note of the indicators provided DIGITAL CHARGER Amber lamp Batteries are charging Amber lamp Green 80 lamp Batteries are charging a...

Page 36: ...c power is required in order to maintain drive function speed Should the operator ignore the onset of the battery discharge warning the shut down of the motors will continue until the machine is rende...

Page 37: ...automatically Note this requirement does not apply if the battery isolating handle Anderson connector ONLY has been disconnected The Battery Controller Unit has been calibrated to function correctly...

Page 38: ...machine to come into contact with other goods being shipped or the container itself Some movement of the machine structure might occur during transit which could lead to fretting or other damage If th...

Page 39: ...left on an incline chock wheels to prevent creep 3 If machine is to be left outdoors or in a hostile environment cover with suitable weatherproof media to prevent deterioration 4 7 4 SETTING TO WORK I...

Page 40: ...ltaneously operating the lever and green button to move the cage Take care not to become trapped between the moving cage and a fixed object and ensure those around you are clear of the moving cage Whe...

Page 41: ...the machine Lower platform using hand lever controls at ground control station If initial movement of the machine allows the master alarm to reset normal controls will be available This is then the f...

Page 42: ...he ground control valve block Operating the ground control lever will permit the machine to be manoeuvred by the ground personnel If desired the Cage operator can hold the appropriate lever to manoeuv...

Page 43: ...ring the retaining disc is engaged in the pin recess and secure in place using the remaining retaining bolt 4 To re engage the gearbox complete the above instructions in reverse order ensure gearbox d...

Page 44: ...e seller to notify Niftylift direct of the unit model and serial number and the name and address of the new owner within 60 days This important step is required so that all future Technical Bulletins...

Page 45: ...e and buttons Operation of all booms over full range Wheel bearings OK Cylinders are silent Platform is level over full range Booms levelling rods not damaged or distorted Booms levelling rods cylinde...

Page 46: ...re All hose connections secure Hoses not kinked or fouled Charger control box secure Batteries secure Electrolyte level and specific gravity Charger operation Hydraulic oil level Engine Gear box oil F...

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