Nieco BroilVection JF63 Gas Owner'S Manual Download Page 39

Page: 39 / 40

CaUTIon

all electrical connections must be

in accordance with local electrical

codes and any other applicable

codes.

CaUTIon

Do not operate the broiler at gas

pressures other than those stated

here. Doing so will affect the opera-

tion of your broiler.

Nieco Corporation - Model JF63G

I. sPeCIfICaTIons

AUTOMATIC BROILER

Model JF63

DIMENSIONS

INCH

Length

39.03

991

Height

27.14

689

Width

34.73

882

ENERGY

Gas connection 3/4” N.P.T.

Electrical connection (specify exact voltage)

115V 1A or 220V 1A

Natural/LP Gas Operating Usage

Average usage::

BTU/hr

58,000

WEIGHT

LBS

Broiler

400

181

991

689

882

181 Kg

Summary of Contents for BroilVection JF63 Gas

Page 1: ...t store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance APPROVALS IMPORTANT RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be obstructed Operating personnel must not perform any maintenance or repair functions Contact your Niec...

Page 2: ...6 B 6 Gas Connection 7 B 7 Flexible Gas Line Installation 7 B 8 Restraining Device 8 B 9 Electrical Connection 8 B 10 Pre Operation Check 8 C operation 9 C 1 Controls and Indicators 9 C 2 Step by Step Lighting Procedure 10 C 3 Shutdown Procedure 11 C 4 Control Operation 12 D assembly Disassembly and Cleaning 13 e Troubleshooting Guide 27 f Parts location Drawings 28 G Parts Replacement list 32 H W...

Page 3: ...ibility of the purchaser and aRe noT covered under warranty The warranty does not extend to Damages caused in shipment or damage as a result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance not in accordance with the steps contained in this manual and any applicable training Damage caused by abuse or ca...

Page 4: ...has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler You may contact the factory direct at 1 707 284 7100 if you have trouble locating your local Nieco Distributor a 4 Important safety Information Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equip...

Page 5: ...ts The nieco Corporation does not endorse the use of any particular cleaning degreasing agent Use only those chemicals that are approved for use in your kitchen The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded receptacle with separate electrical lines protected by fuses or circuit breakers of the proper rating ...

Page 6: ... ventilation hood of adequate size Do not obstruct the flow of combustion and ventilation air An adequate air supply must be available for safe and proper operation For installations in the Commonwealth of Massachusetts the following shall apply Venting shall be in compliance with NFPA Section 10 3 5 2 for the Model JF93 b 5 Clearance Keep appliance area free from combustibles To facilitate disass...

Page 7: ...at contain chemicals or produce substances listed by the State of California to either cause cancer birth defects or other reproductive harm Nieco Corporation Model JF63G For safety in the kitchen area and to insure maximum service life it is vitally important to correctly install connectors The connector shall comply with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 or CAN ...

Page 8: ... used with all moveable castered appliances It fully complies with American Gas Association requirements References Z21 69 Z83 11 and Z21 41 with current revisions Installation is quick and positive In Canada device is in accordance with CAN 1 6 9 M70 Quick Disconnect Devices for use with gas fuel and CAN 1 6 10 88 metal connectors for gas appliances Correct length for any appliance is simply a ma...

Page 9: ...s keep the broiler temperature stable when the broiler is under heavy load 1 2 on THe baCK of THe bRoIleR 1 Belt reverse buttons Pres and hold these buttons to reverse the direction of the belt to help free a belt jam 2 Shaft cleaning tool Use this tool on the drive and idler shafts to scrape them clean 1 2 1 RIGHT sIDe 3 Main Power Switch 4 Power Indicator Light 5 Ignition Failure Light 4 3 5 ...

Page 10: ...ill reset and try again for 10 seconds This occurs 3 times If the broiler does not light after the third attempt the ignition failure light will flash and the main on off switch must be cycled to repeat the procedure If this still doesn t light the broiler see the MANUAL IGNITION instructions WaRnInG THe VenTIlaTIon sYsTeM MUsT be on aT all TIMes DURInG bRoIleR oPeRaTIon oPeRaT InG bRoIleR WITHoUT...

Page 11: ...nt of power failure gas pressure loss or any other related incident No attempt to operate this appliance should be made in the event of a power failure CaUTIon In a prominent location post instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier CaUTIon foR YoUR safeTY Do not store or use gasoline or other flammable vapor...

Page 12: ... exhaust hood is turned on Turn the broiler on Step 2 Flex side Set the temperature bottom number to 1000º F 537 C Use the up or down arrows on the control to set the temperature Leave the broiler at 1000º F for 25 minutes DO NOT COOK DURING THIS TIME After the 25 minutes is up use the arrows to put the set point to the actual temperature The bottom number is the set temperature and the top number...

Page 13: ...e Disassembly and Reassembly steps to ensure proper operation of the broiler failure to do so may result in operational problems WaRnInG bRoIleR PaRTs aRe HoT Do noT aTTeMPT To DIsasseMble THe bRoIleR UnTIl IT Is fUllY Cool faIlURe To folloW THIs InsTRUCTIon MaY ResUlT In seVeRe InJURY WaRnInG leaVe THe VenTIlaTIon HooD on DURInG CoolInG faIlURe To Do so CoUlD Pose a fIRe safeTY HaZaRD Nieco Corpo...

Page 14: ...tment Sink No Scratch Pad Scrub Pad Towel Heat Resistant Gloves Degreaser Soft Bristle Brush Small Orifice Brush Shaft Cleaning Tool Tools Needed 1 2 This Stop sign shows a step in the procedure that must be followed exactly or personal safety could be affected This warning symbol shows a step in the procedure that must be followed exactly or broiler performance could be affected This puzzle symbo...

Page 15: ...Clean Every 4 hours Scrub Pad 1 Pull the release pin 2 Lift push bar feeder bases up and off 3 Wash rinse and sanitize in the 3 compartment sink DO NOT lift the feeder base by the feeder bar or the chains This will damage the feeder base REASSEMBLY Pull the release pin and place feeder base in position Push Bar Feeder Base 2 Feed End Tools Instructions 3 Compartment Sink Clean Every 4 hours Scrub ...

Page 16: ...ill damage the feeder base REASSEMBLY Pull the release pin and place feeder base in position Wire Belt Feeder Base If equipped Feed End Tools Instructions 3 Compartment Sink Clean Every 4 hours Scrub Pad 1 Lift and remove 2 Wash rinse and sanitize in the 3 compartment sink REASSEMBLY Hang feeder housing on brackets Feeder Housing Feed End Tools Instructions 3 Compartment Sink Clean Daily Scrub Pad...

Page 17: ... sanitize in the 3 compartment sink Grease Pan Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Slide warming pan shield out 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Warming Pan Shield Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Glov...

Page 18: ...ink Holding Pan Bracket Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Slide crumb tray out 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Crumb Tray Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser ...

Page 19: ...el and wipe product holding area Product Holding Area Feed End Tools Instructions Soapy Towel Clean Daily Sanitized Towel 1 Lift up and off 2 Take to sink area and spray with degreaser 3 Wash rinse and sanitize in the 3 compartment sink Discharge Heat Shield Discharge End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser ...

Page 20: ...ctions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Tilt stripper blade away from chain lift off brackets Make sure stripper blade is cool before putting in water or it may warp 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Hang stripper blade on brackets Stripper Blade Discharge End Tools ...

Page 21: ...an Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Lift and slide the grease trough out of the broiler 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Be sure grease trough is pushed all the way into the broiler Grease Trough Side Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resist...

Page 22: ... before reassembly Dry with a paper towel Lower Burner Side Tools Instructions Clean Daily Heat Resistant Gloves Scrub Pad EXTREMELY HOT Be careful not to burn yourself 1 Grasp handle and lift Incendalyst off to remove from chimney 2 SOAK IN WARM WATER FOR 1 HOUR RINSE WITH WATER ONLY NEVER USE ANY CHEMICALS ON THE CATALYST 3 Lay flat to drain water and let air dry overnight 4 Make sure Incendalys...

Page 23: ... Sink Scrub Pad Heat Resistant Gloves Degreaser CAUTION Extremely Hot EXTREMELY HOT Be careful not to burn yourself 1 Lift upper heat shield up and off 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Upper Heat Shield Top Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser CAUTION Extremely Ho...

Page 24: ... clean any clogged burner air holes Be sure that both air box assemblies are installed and sit flush on their brackets Upper Burner Air Boxes Top Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves 1 Use a small brush to clean the main burner orifices Main Burner Orifices Side Tools Instructions Clean Monthly Small Orifice Brush ...

Page 25: ... Monthly Flat Head Screwdriver 1 Remove the left side control box cover 2 Remove the ceramic boot from the back of the flame sensor 3 Loosen the wing nut holding the flame sensor in place 4 Remove the flame sensor and clean the metal tip with a DRY clean scrub pad Flame Sensor Side Tools Instructions Clean Monthly Scrub Pad ...

Page 26: ...Discharge End Tools Instructions Clean Daily Shaft Cleaning Tool BELT ADJUSTMENT As Needed Tools Instructions 1 Remove the Rear Heat Shield Return Slide and Stripper Blade 2 Loosen 7 16 adjusting bolts 3 Use a large screwdriver to pry down on the crossbar to remove excess slack from belt 4 Tighten 7 16 adjusting bolts Inner Shields Tools Instructions 1 Use Shaft cleaning tool to reach between the ...

Page 27: ...ged in Manual gas valve if equipped is on Burners are installed properly Burners are clean and dry Flame sensor wire connection Follow manual lighting instructions Check the items above for burners not lighting Turn power off and on again to reset ignition Follow manual lighting instructions Check for loose wires connecting the hot surface igni tor Follow manual lighting instructions Check for a j...

Page 28: ... loCaTIon DRaWInGs P N 25335 P N 22840 P N 24193 HOOD AIR BOX FRONT RETURN SLIDE AIR BOX REAR HOTEL PAN SLUDGE TRAY HEAT REFLECTOR UPPER HEAT SHIELD REAR STRIPPER BLADE LOWER BURNER P N 22898 P N 23336 P N 25489 P N 21204 P N 21202 P N 21992 ...

Page 29: ...29 Nieco Corporation Model JF63G f PaRTs loCaTIon DRaWInGs P N 21201 P N 22634 GREASE PAN SLOPED HEAT SHIELD FRONT FEEDER COVER HEAT SHIELD HOLDING PAN ENCLOSURE DUAL BELT P N 24211 P N 22156 P N 21998 ...

Page 30: ...OF 17 LINKS P N 11381 PUSH BAR FEEDER 14 ROD BELT P N 20099 TENSIONER PUSH BAR LEFT P N 22296 TENSIONER PUSH BAR RIGHT P N 22297 PUSH BAR FEEDER 8 ROD BELT P N 22132 CHAIN LADDER 6 SETS OF 17 LINKS P N 11381 ROLL PIN P N 14924 SHAFT DRIVE PB WB 8 78 L 8 ROD BELT P N 22133 ROLL PIN P N 14924 ROLL PIN P N 11118 COUPLER DRIVE P N 11194 SPROCKET ROLLER CHAIN 12T Ø3 8 BORE P N 20883 SPROCKET ROLLER CHA...

Page 31: ...31 Nieco Corporation Model JF63G f PaRTs loCaTIon DRaWInGs Clutch assembly BEARING SHOULDER WASHER LARGE FEEDER DRIVE P N 14896 SPROCKET CLUTCHED 13T BELLEVILLE SPRING P N 14900 ...

Page 32: ... 52 NAT 2182 ORIFICE PILOT 3225 NAT 2047 ORIFICE PILOT TOWN GAS 5232 NAT 2022 ORIFICE BURNER 44 NAT 22930 ZIP TUBE PILOT ORIFICE 70 NAT 20826 ZIP TUBE 8 44 LONG JF WLDMT 18160 ORIFICE 1 8 27 FLAT TIP 60 LP 17276 ORIFICE PILOT 4214 LP 23481 ORIFICE ZIP TUBE 78 LP 2065 ORIFICE BURNER 54 LP 2049 A1 SPRING RV48 5 12 LP 2023 ORIFICE PILOT UPPER 4212 LP 2179 PILOT BURNER LOWER 2180 PILOT BURNER UPPER 17...

Page 33: ... DRIVE MOTOR 11081 IDLER SPROCKET 6049 TEFLON BEARING IDLER 6048 MASTER LINK Assy 6047 TEFLON BEARING DRIVE SHAFT 3 4 SHAFT 6046 TEFLON BEARING DRIVE SHAFT 1 1 4 SHAFT 6027 35 DRIVE CHAIN eleCTRICal eleMenTs ConTRols 22959 ELEMENT 25 68 750W 120V Ø 43 19076 CONROL MODULATING VALVE 24V 16921 CONTROL IGNITION 24V 17201 LIGHT IGNITION LOCK OUT LED 4402 GREEN INDICATOR LIGHT 13727 B MOTOR CONTROL 1357...

Page 34: ...TCH 21998 ENCLOSURE 22129 DRIVE UNIT PUSH BAR 14 22134 DRIVE UNIT PUSH BAR 8 22137 DRIVE UNIT WB 8 BELT JF RIGHT ASSY 22144 DRIVE UNIT WB 14 BELT JF LEFT ASSY 21984 DRIVE UNIT PB 10 BELT RH 23 FRAME ASSY 21288 DRIVE UNIT PB 12 BELT LH 23 FRAME ASSY 22128 DRIVE UNIT WB 12 BELT JF LEFT ASSY 21984 DRIVE UNIT PB 10 BELT RH 23 FRAME ASSY 22009 DRIVE UNIT WB 10 BELT JF RIGHT ASSY 22156 COVER FEEDER 2229...

Page 35: ...34 Note For 115 operation The blue and brown wires are not used Conduit to left control box 28 R Bl 29 30 B W 23 15 Br B R 61 62 66 65 Thermocouple P N 18861 R W W To Temperature Control Page 1 of 2 G r ound B l ock P N 18688 Ter m i nal B l ocks 3 P N 18616 Right Side Control Box L1 N notch Bridge Rectifier P N 12725 Br Pur 70 70 71 71 Br Pur 18VDC 24VDC 1 2 3 8 7 6 5 4 Belt Speed Control P N 137...

Page 36: ...316 Pilot Shutoff Solenoid Valve P N 12741 DIP switches must be set for proper operation Switch 1 and 2 on and 3 off 1 2 3 Ground Block P N 18688 Left Side Control Box Terminal Blocks 3 P N 18686 Use 250 Spade Connectors G Y 57 57 1 2 3 4 5 13 7 8 9 10 14 6 11 12 W R B R 32 31 Temperature Control P N 19076 R 61 62 B R 15 23 30 29 30 29 15 23 B W Br R 28 28 32 31 54 55 48 67 G Y W W B R Bl To Remot...

Page 37: ...Control Box Power Cord not supplied Terminal Block 2 P N 4405 16 Ground Block P N 4405 18 61 62 Transformer P N16034 Note For 230 operation The black and brown wires are connected Conduit to left control box 28 R Bl 29 30 B W 23 15 Br B R 61 62 66 65 Thermocouple P N 18861 R W W To Temperature Control Page 1 of 2 G r ound B l ock P N 18688 Ter m i nal B l ocks 3 P N 18616 Right Side Control Box L1...

Page 38: ...alve P N 21316 Pilot Shutoff Solenoid Valve P N 12741 DIP switches must be set for proper operation Switch 1 and 2 on and 3 off 1 2 3 Ground Block P N 18688 Left Side Control Box Terminal Blocks 3 P N 18686 Use 250 Spade Connectors G Y 57 57 1 2 3 4 5 13 7 8 9 10 14 6 11 12 W R B R 32 31 Temperature Control P N 19076 R 61 62 B R 15 23 30 29 30 29 15 23 B W Br B 28 28 32 31 54 55 48 67 G Y W W B R ...

Page 39: ...g so will affect the opera tion of your broiler Nieco Corporation Model JF63G I sPeCIfICaTIons AUTOMATIC BROILER Model JF63 DIMENSIONS INCH MM Length 39 03 991 Height 27 14 689 Width 34 73 882 ENERGY Gas connection 3 4 N P T Electrical connection specify exact voltage 115V 1A or 220V 1A Natural LP Gas Operating Usage Average usage BTU hr 58 000 WEIGHT LBS KG Broiler 400 181 mm L 991 H 689 W 882 E ...

Page 40: ...oration All Rights Reserved P N Revision History Date Notes REV 5 13 2011 Released A 8 19 2011 General Updates B 2 29 2012 Updated wiring diagram C 4 2 2012 Updated wiring diagram D 4 12 2012 Added to cleaning section E 4 20 2012 Added to cleaning section F 3 26 2013 Added cleaning between the belts belt adjustment updated calibration G 7 1 2014 General updates H ...

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