SPDM CONTROL BOX
User Manual
Page 1: ...SPDM CONTROL BOX User Manual...
Page 2: ...NIDEC ASI S p A USER MANUAL IMSPDCB2EN Rev 00 Sep 2018...
Page 3: ...NIDEC ASI S p A USER MANUAL IMSPDCB2EN Rev 00 Sep 2018 SPDMBX B Control box for SILCOPAC D DC Motor Drives User Manual Code IMSPDCB2EN Revision Rev 00 Date Sep 2018 Language English...
Page 4: ...NIDEC ASI S p A USER MANUAL IMSPDCB2EN Rev 00 Sep 2018 DOCUMENT REVISIONS Revision Date Notes 00 September 2018 First issue...
Page 5: ...s 23 2 7 3 P Board terminals and test points 24 2 8 Power supply board GAAPA cod 1000080550 25 2 9 Switched Mode Power Supply cod 8000002668 26 2 10 Keypad cod 8000001597 26 2 11 Encoder Interface SYS...
Page 6: ...te 44 3 4 Plug in card Encoder SYSENC 44 3 4 1 Layout Mezzanine Encoder 44 3 4 2 Mounting Mezzanine Encoder 44 3 4 3 P1 P2 e P3 jumpers for the differential lines termination 45 3 4 4 J2 connector for...
Page 7: ...es all liability due to incorrectly or improperly using the system using non recommended spare parts and tampering with the circuits and system components The manufacturer declines all liability for a...
Page 8: ...the information relating to it and the safety rules on using the complete equipment system Using the SPDM CONTROL BOX before having read and understood the instructions in this manual and the manual o...
Page 9: ...ng reliability the manufacturer has carefully chosen the materials and components used to manufacture the SPDM CONTROL BOX performing a series of rigorous checks and tests before shipment Proper SPDM...
Page 10: ...all authorised and trained personnel who will perform the various tasks and operations relating to the SPDM CONTROL BOX in the different phases of its use transport incorporation installation operati...
Page 11: ...egarding key functions or useful information Pay attention to the parts of text highlighted by this symbol ADDITIONAL INFORMATION Indicates the parts of text containing additional information This inf...
Page 12: ...any area where this sign is present All prohibitions in force in the country where the partly completed machine is used and in house plant or establishment regulations set out by the employer remain v...
Page 13: ...is mandatory Pay the utmost attention to the signs and areas where this symbol appears DEVICES SENSITIVE TO ELECTROSTATIC DISCHARGES Indicates a hazard with the risk of damaging equipment and or peopl...
Page 14: ...to eliminate or reduce through the design against which the protections are not totally or partially efficient The Manual Chap 4 describes the residual risks and information instructions and warnings...
Page 15: ...e of lack of maintenance unauthorised replacement of equipment parts with non original spare parts and different use of the SPDM CONTROL BOX to that set out in this User Manual The warranty does not c...
Page 16: ...fully incorporated installed in the equipment or system for which it is intended Make sure all of the necessary safety devices are present to ensure the equipment system conforms with the instructions...
Page 17: ...x 310h x 78d Keypad N Not installed H Installed Communication Expansions N Not installed E EtherNet IP GSB40A EtherNet IP board I PROFINET IO GSB40A PROFINET board Note PROFIBUS DP and Modbus TCP are...
Page 18: ...0 60 Hz 30 VA Control 110 230 V 2ph 50 60 Hz Synchronization frequency range 45 65 Hz Automatic matching to the frequency value and to the phase cyclic rotation Speed static precision with tacho gener...
Page 19: ...280 ft above sea level Over 1000 m 3280 ft above sea level the heat dissipation could require a forced ventilation Maximum height 3000 m 9840 ft Vibrations Max 0 3 mm 0 012in from 2 to 9 Hz max 1 m s2...
Page 20: ...Humidity Max 95 at 40 C Max 95 at 104 F Atmospheric pressure From 60 to 106 kPa Vibrations Max 3 5 mm 0 14 in from 2 to 9 Hz max 10m s2 32 85 ft s2 from 9 to 200 Hz sinusoidal Class 2M1 Shock max 100...
Page 21: ...and a switching mode power supply The plastic cover of the control box can be opened to access to the internal electronics On the cover there is the mounting base for the keypad The five electronic ca...
Page 22: ...2 COMPOSITION SPDM CONTROL BOX NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL 16 IMSPDCB2EN Figure 2 1...
Page 23: ...SPDM CONTROL BOX 2 COMPOSITION NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL IMSPDCB2EN 17 Flat cables connections...
Page 24: ...hapter 2 10 Interface board GPSIA cod 1000253095 2 4 The board named GPSIA is an interface between the P board and the SYSTEM2 It converts the signal levels from SYSTEM2 to suitable levels for the BPR...
Page 25: ...ult the pulses generated by SYSTEM2 and sent to GIFOA remain solid On position 1 2 the firing pulses generated by SYSTEM2 board are chopped train pulse Jumper JP5 Synchronization voltage Vuv selection...
Page 26: ...erts the pulses from electrical to optical form and sends them to another identical GIFOA mounted on the power bridge where are converted into electric pulses The power for GIFOA is supplied by P boar...
Page 27: ...ower bridge the terminal XMP 4 must be connected to terminal XMP 3 configuring the board as Slave 2 5 3 Jumpers Jumper JP1 Pulses enable On position 1 2 default the pulses are enabled from terminal XM...
Page 28: ...and J2 of GPTRA must correspond with J1 and J2 of GIFOA Power board BPR50 also called P board cod ELC452441 2 7 The power board named BPR50 or simply P board is a board that can drive directly 12 thy...
Page 29: ...nent conditions by the converter parameter 06 53 IaN rated current of the motor max current to be drawn in permanent conditions by the motor parameter 05 03 NOTE The IaM current can be higher than the...
Page 30: ...the magnetizing current compensation of CT2 x56 57 R193 CT load resistor This resistor can be placed outside of the control box using terminals X10A 7 and X10A 8 x58 59 R194 CT load resistor This res...
Page 31: ...N15s 15 V held supply voltage test point N24 24 V supply voltage test point N24F 24 V filtered supply voltage test point Power supply board GAAPA cod 1000080550 2 8 The board named GAAPA is supplied b...
Page 32: ...lled COM ATTENTION Near the connector COM reserved for keypad there is the connector ETH dedicated to the Ethernet connection The wrong connection of the keypad to the connector called ETH can damage...
Page 33: ...example to the body of the encoder avoiding pigtails and to the ground terminal of the converter The cable must not be interrupted If it is not be possible to avoid interruptions provide for the abso...
Page 34: ...of termination resistors 110 or 220 The table below shows the possible configurations Config P1 P2 e P3 State of the line open Line not terminated 1 2 Line terminated at 220 2 3 Line terminated at 110...
Page 35: ...ON Encoder Encoder Expansion Board C 16 17 B C 14 15 A B 12 13 A 11 5VEnc 24VEnc 18 19 0Enc Encoder push pull 12 24 supply P1 OFF P2 OFF P3 OFF Encoder Encoder Expansion Board C 16 17 B C 14 15 A B 12...
Page 36: ...2 COMPOSITION SPDM CONTROL BOX NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL 30 IMSPDCB2EN This page is intentionally left blank...
Page 37: ...SPDM CONTROL BOX 3 SYSTEM2 BOARD NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL IMSPDCB2EN 31 3 SYSTEM2 BOARD Figure 3 1 shows the layout of the SYSTEM2 control card Figure 3 1 SYSTEM2 Layout...
Page 38: ...CB2EN Jumpers switches and buttons 3 1 3 1 1 Jumpers This section describes the jumper settings It is recommended to shut down the power of the card before configuration of the jumpers The following f...
Page 39: ...and P2 jumpers allow you to insert the terminating network on the serial line RS485 MODBUS Close both jumpers with the special shunt to make termination active The value of the inserted terminating re...
Page 40: ...ION FOR THE ANALOG OUTPUTS The 3 pin jumpers P7 and P8 are used to configure the isolated analog outputs AO1 P7 and AO2 P8 available on the removable terminal block see 3 2 6 as current or voltage out...
Page 41: ...tes the setup Config P23 Signal 1 2 RES1 Analog from resolver expansion 2 3 GPIOF11 digital from Analog expansion GEOSA Tabella 3 9 Configuration of jumper P23 NOTE In the SPDM CONTROL BOX P21 must be...
Page 42: ...s produces the statement and storage of power disable signal If pressed for a time longer than one second produces a reset Power On Reset to SYSTEM2 card 3 1 3 Switches 3 1 3 16 SW2 SELECTION OF ANALO...
Page 43: ...TEM2 BOARD NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL IMSPDCB2EN 37 Connectors 3 2 3 2 1 Description of the connectors The following figure shows the layout of the connectors on the board Figure 3 3...
Page 44: ...serial interface J17 5 poles PHOENIX CONTACT COMBICON pitch 5 08 mm CANBUS DEVICENET interface J18 DIL 10 poles Male Auxiliari digital outputs J19 DB 9 poles Female Profibus interface J23 Terminal bl...
Page 45: ...lustration of the terminals J16 and J17 Figure 3 4 Particular of the connectors J16 and J17 3 2 4 J18 auxiliary Opto isolated digital outputs The table below shows the assignment of the auxiliary opto...
Page 46: ...peater control 5 GND 6 5V Termination Power 7 N C 8 Data A RxD TxD Negative 9 N C Table 3 19 connector J19 signal assignment 3 2 6 J23 extractable terminal blocks The connector J23 is composed by many...
Page 47: ...DIGITAL INPUT 4 DI4 48 DIGITAL INPUT 1 DI1 27 DIGITAL INPUT 5 DI5 49 DIGITAL INPUT 2 DI2 28 DIGITAL INPUT 6 DI6 50 24V 29 DIGITAL INPUT 7 DI7 51 NO RELAIS DO2 30 DIGITAL INPUT 8 DI8 52 COM RELAIS DO2...
Page 48: ...CONTROL BOX NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL 42 IMSPDCB2EN LEDs 3 3 3 3 1 Description of the onboard LEDs The following figure shows the layout of the LEDs and switches on the board Figur...
Page 49: ...of the digital part to 6 5V is present 3 3 4 DL7 monitor for signal PROTHW_B LED DL7 PROTHW monitors the signal for the drive B hardware protection for PWM outputs drive B It lights on when occurs the...
Page 50: ...d LD2 monitor of the Ethernet interface state The LEDs LD1 and LD2 are connected to the Ethernet transceiver Its function is set by the firmware as follows LD1 will light when the Ethernet connection...
Page 51: ...rt the termination of the three encoder lines available on connector with removable terminals J3 SYSENC module respectively line A line B and line Z It is possible to insert two different values of te...
Page 52: ...ncoder interface mezzanine Terminal Signal 11 ENC A 12 ENC A 13 ENC B 14 ENC B 15 ENC Z 16 ENC Z 17 GNDE 18 5VE 19 24VE Table 3 24 Signal assignment of the connector J3 module SYSENC In the figure bel...
Page 53: ...ill delete the software and all data inside the drive control card To perform the Firmware Updating Procedure you must execute the following operations Connect the Drive and the PC to the network with...
Page 54: ...is is usually not an error Fig 4 4 5 Saving drive parameter values Ongoing process When the process finish you will be able to read the operation log in the message output area You can click on the OK...
Page 55: ...you selected An Abort button gets enabled in order to stop the process If you abort the process the firmware installation process will be incomplete and the drive is not guaranteed to work again next...
Page 56: ...ersion that has just been downloaded If all the versions match the firmware is updated successfully then the Next button is enabled and you can go to the next step by clicking on it If some version mi...
Page 57: ...n is available You can change the Drive IP address you connected to in order to assign it the right value Fig 4 4 17 Change IP Address option The Change IP option enables you to provide a new IP addre...
Page 58: ...4 MAINTENANCE SPDM CONTROL BOX NIDEC ASI S P A SPDM CONTROL BOX USER MANUAL 52 IMSPDCB2EN This page is intentionally left blank...
