Nice ALTO100C Instructions And Warnings For Installation And Use Download Page 22

21

 – English

English

AUTOMATION TESTING AND COMMISSIONING

CAUTION! – All operations described in chap-

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they must be performed exclusively by skilled 

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instructions and current safety standards appli-
cable in the place of use.

–––  STEP 8  –––

SETTING THE ELECTRICAL LINE

FOR PERMANENT POWER SUPPLY

After programming, before testing and commissioning the automation, 
it must be permanently connected to the mains by means of a special 
power line equipped with a disconnect device.

8.1 -  CONNECTING THE AUTOMATION PERMANENTLY 

TO THE POWER MAINS

CAUTION!

 – 

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this paragraph.

8.1.1 - Replacement of the power cable

01.

 

Remove the power supply unit

 

To perform this operation, read the instructions in paragraph A.2 
(chapter “Further details”), but only disconnecting the wires phase 
and neutral (there is no need to disconnect the earth wire or connec-
tor with the 5-cable plate).

02.

  In the area housing the power supply unit, remove the screw securing 

the eyelet of the earth wire (

ƄJ

).

03.

  Remove the control unit

 

To perform this operation, read the instructions in paragraph A.1 
(chapter “Further details”).

 

Replace the cable

 

Loosen the cable clamp screws; withdraw the power cable (supplied 

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to paragraph 3.3.4).

05.

 Strip the cable to approx. 80 mm, and the phase and neutral wires, 

after which insert the sheath taken from the previous power cable.

06.

 Connect the phase and neutral wires to the power supply unit termi-

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07.

  On the earth wire, insert a crimp terminal without insulation, using a 6 

mm eyelet.

08.

 In the area housing the power supply unit, use a screw to secure the 

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terminal towards the outlet of the power cable).

09.

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is left to rotate and close the power supply unit.

10.

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unit cover with all screws (caution! - A missing seal or screw may 
cause problems with internal electronics).

11.

  Insert the protective cover on top of the motor.

12.

 Lastly, tighten down the screws of the cable clamp, insert the control 

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of the gearmotor.

8.1.2 - Installing the safety devices on the electrical line

 

The automation power line must be equipped with a device for protection 
against short circuits and a device for disconnection of the automation 
from the power mains (neither devices are supplied with the kit).

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complete disconnection, in compliance with the overvoltage category III, 
according to the installation instructions.
If necessary, this device guarantees quick and safe disconnection from 
the mains power and therefore must be positioned in sight of the automa-
tion. If located in a concealed position, it must be equipped with a system 
that prevents inadvertent or unauthorised reconnection of power, to avoid 

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–––  STEP 9  –––

AUTOMATION TESTING

AND COMMISSIONING

Testing and commissioning of the system are the most important phases 
in automation set-up, as they will guarantee maximum system safety. 
The testing procedure described below may also be used to periodically 
check the devices making up the automation.

Testing and commissioning of the entire system must be per-

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the tests required to verify the solutions adopted according to the 
risks present, and for ensuring observance of all legal provisions, 
standards and regulations and in particular all requirements of the 

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-

ing automations for gates.

9.1 - TESTING

01.

  Ensure that all instructions and warnings in STEP 1 have been strictly 

observed.

02.

 Using the radio transmitter, test a gate closing and opening cycle 

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number of tests should be performed to ensure that the gate moves 
smoothly and that there are no assembly defects, incorrect settings, 
or any points of friction.

03.

 Ensure correct operation of all safety devices in the system (photo-

cells, sensitive edges, etc.), by activating them one at a time during an 
opening and/or closing manoeuvre. In particular, each time a device is 
activated, check on the control unit that the Led “BUS” emits a longer 

k@RGSGHRBNMjQLRSG@SSGDBNMSQNKTMHSG@RQDBNFMHRDCSGDDUDMS

 To test photocells and in particular that there is no interference with 

other devices, pass a cylinder (diameter 5 cm, length 30 cm) through 
the optic axis (

ƄJ

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-

cell, then close to the RX and lastly at the centre between the two. 
Ensure that in all cases the device engages, changing from the active 
status to alarm status and vice versa, and that the envisaged action is 

30

Summary of Contents for ALTO100C

Page 1: ...GATE AUTOMATION ALTO Instructions and warnings for installation and use ...

Page 2: ...dvertent resetting of the thermal cut off device this appliance must not be powered through an ex ternal switching device such as a timer or connected to a supply that is regularly powered or switched off by the circuit Provide a disconnection device not supplied in the plant s mains pow er supply with a contact opening distance that ensures complete dis connection under the conditions envisaged b...

Page 3: ...l unit to enable a number of emergency manoeuvres following a power failure black out During the power failure or at any other time the gate KD ER B M AD LNUDC L MT KKX HE QDPTHQDC AX jQRS QDKD RHMF SGD FD QLNSNQ using the relative key 2 2 DEVICES AND ACCESSORIES REQUIRED TO SET UP A COMPLETE SYSTEM Fig 1 illustrates all devices and accessories required to set up a complete system such as that sho...

Page 4: ...e gate can be auto mated using standard length arms supplied as standard if the point is located within area C this product cannot be used to automate the gate 2 Maximum leaf height The ALTO system can automate leafs with a height of up to 200 cm 3 Maximum leaf width The ALTO system can automate leafs with a width of up to 160 cm see Graph 1 Maximum leaf weight The maximum weight of the leaf depen...

Page 5: ...XFW UDQJH When selecting the position of each device take special care to observe the following Gearmotors the gearmotor with control unit must be positioned on SGD KD E BKNRDRS SN SGD YNMD VGDQD SGD ONVDQ RTOOKX HR KNB SDC PH200 photocells the two photocells TX and RX must be posi tioned a at a height of 40 60 cm from the ground b to the sides of the YNMD SN AD OQNSDBSDC c outside the gate i e on...

Page 6: ...unit cable 3 x 1 mm 10 m Note 1 WHUQDO FDEOH GLDPHWHU 0D LPXP PP Note 2 I WKH SRZHU FDEOH LV ORQJHU WKDQ P D FDEOH ZLWK D ODUJHU VHFWLRQ LV UHTXLUHG H J PP DQG VDIHW HDUWKLQJ LV QHFHVVDU LQ WKH YLFLQLW RI WKH DXWRPDWLRQ Note 3 RU WKHVH FRQQHFWLRQV D VLQJOH FDEOH ZLWK PXOWLSOH LQWHUQDO ZLUHV PD EH XVHG 7KLV HQDEOHV JURXSLQJ RI PXOWLSOH FRQQHFWLRQV IRU H DPSOH WKH 6723 DQG 6E6 LQSXWV FDQ EH FRQQHFWH...

Page 7: ...mponents making up the gearmotor arm a Refer to ƄJ but without insert HMF SGD RSNO ADMYHMF ƄJ this will be inserted later Caution ONRHSHNM SGD DKANV jSSHMF NE SGD arm so that is curved towards the leaf of the gate ƄJ when the gearmotor is installed 02 Establishing the height from the ground of the gearmotor when installed on the post a Place the gearmotor on the post and position it so that the br...

Page 8: ...the minimum possible value This will be the required value A e On the post note the selected value A and trace a vertical line from this point ƄJ 3GD KHMD LTRS HMSDQRDBS SGD GNQHYNMS K KHMD KQD CX OQDRDMS SGDRD SVN KHMDR VHKK RDQUD R QDEDQDMBD ENQ RTARDPTDMS jW ture of the gearmotor f Lastly release the gearmotor with reference to the chapter Manually locking and releasing the gearmotor in the Ope...

Page 9: ...DC R CDRBQHADC below otherwise skip to phase 04 1 QDLNUD SGD RKNSSDC QL EQNL SGD jWHMF AQ BJDS NM SGD KD E 2 loosen the bracket screws and move it by a few millimetres in the direction of the gearmotor 3 QDjS SGD RKNSSDC QL NM SGD AQ BJDS BKNRD SGD KD E MC DMRTQD SG S it is aligned in contact with the travel stop and aligned with the other leaf if present Caution If necessary repeat point 2 to obt...

Page 10: ...9 English English 1 2 3 45 3 1 2 a c b OK b a a b c d b a 5 6 7 8 9 10 11 12 13 13 ...

Page 11: ...hrough to the leaf hinge pin If the string is found between the hinge pin and post in the area of the hinge pin posi tion BB in ƄJ extend the slotted arm by a few millimetres value C and repeat the check Repeat the procedure several times HE MDBDRR QX TMSHK SGD RSQHMF HR KNB SDC ADSVDDM SGD F SD SQ MRHS YNMD and the leaf hinge pin position AA in ƄJ and until the arm no KNMFDQ BNLDR HMSN BNMS BS VH...

Page 12: ... the centre of the brackeS MC HMRDQS RBQDV DQL MDMSKX jW SGD AQ BJDS AX SHFGSDMHMF the three screws fully down c HW SGD RKNSSDC QL SN SGD AQ BJDS HMRDQSHMF SGD OHM MC RSNO ADMYHMF 10 Manually locking the gearmotor a Manually move the leaf to approximately mid travel and lock the gearmotor by means of the special key refer to chapter Manually locking and releasing the gearmotor in the Operation Man...

Page 13: ...English 12 English OK b a 1 2 17 1 2 16 3 AA ok BB no OK 18 2 1 ...

Page 14: ...13 English English b a 1 2 3 5 6 20 a b 1 2 3 19 ...

Page 15: ... mm 360 a b a b 90 a b b c a 9 mm max c a b c 1 2 3 5 6 7 8 9 10 11 12 21 CAUTION If the length of the gate post is between 80 and 135 mm WKH UHDU JHDUPRWRU Ƅ LQJ EUDFNHW VKRXOG EH WXUQHG WKURXJK ref paragraphs 4 1A and 4 1B ...

Page 16: ... 7 WUDQVPLWWHU WRZDUGV WKH FHQWUDO RQH RI WKH 5 UHFHLYHU DOORZHG PLVDOLJQPHQW PD LPXP 01 Remove the front glass Phase 01 Fig 02 Remove the upper casing then the internal casing of the photocell Phase 02 Fig 03 Perforate the lower casing in the point where the cables should pass Phase 03 Fig Position the lower casing in the point where the tube for the pas sage of the cables arrives and mark the pe...

Page 17: ...English 16 English a b a b 1 2 3 5 6 7 8 9 10 11 23 ALTO100M gearmotor connection ref paragraph 5 1 ...

Page 18: ...17 English English QVWDOODWLRQ DQG FRQQHFWLRQ RI ƅDVKLQJ OLJKW ref paragraph 5 2 Ø 6 mm x4 05 B Ø 6 mm x4 05 A 2 1 01 02 03 aerial flash 2 1 06 07 08 09 ...

Page 19: ...tovoltaic power supply JA JB Led BUS Led SbS Led STOP Led P1 Led P2 Led P3 27 25 1 Led SAFE 3 2 4 Ø 5 mm 01 02 03 05 Installation and connection the pair of photocells PH200 ref paragraph 5 3 ALTO100C FL200 PH200 ALTO100M NC NO M M M M FLASH BUS STOP SbS ALTO100C ALTO100M FLASH 26 ...

Page 20: ...l unit must be connected perma nently SN SGD DKDBSQHB K L HMR BQD SHMF RODBHjB ONVDQ KHMD VGHBG KRN includes a device to disconnect the automation from the power supply For these operations read paragraph 8 1 6 2 IDENTIFYING KEYS AND LEDS ON THE CONTROL UNIT From the next paragraph onwards the manual will deal with the keys leds and connectors present on the control unit To identify them refer to ...

Page 21: ...AMETER SETTINGS 3URJUDPPLQJ WKH OHDI PRYHPHQW VSHHG The speed of the leaf during opening or closing may be set by selecting one of two options low speed or high speed 3N OQNFQ L SGD QDPTHQDC NOSHNM AQHDkX OQDRR MC BGDBJ SGD RS STR NE Led P2 if this turns off it means that the low speed option is set other wise if it turns on it means that the high speed option has been selected To switch between o...

Page 22: ...DQ BNUDQ of the gearmotor 8 1 2 Installing the safety devices on the electrical line The automation power line must be equipped with a device for protection against short circuits and a device for disconnection of the automation from the power mains neither devices are supplied with the kit 3GD CHRBNMMDBS CDUHBD LTRS G UD BNMS BSR VHSG RTEjBHDMS F O SN DMRTQD complete disconnection in compliance w...

Page 23: ...QCR STEP 10 MAINTENANCE AND DISPOSAL 10 1 PERIODIC MAINTENANCE Maintenance must be performed in strict observance of the safety provisions in this manual and according to current legislation and standards In general the devices in the ALTO system do not require special main tenance however periodic inspections will enable the user to maintain RXRSDL DEjBHDMBX MC DMRTQD BNQQDBS NODQ SHNM NE SGD R E...

Page 24: ...f the arrow take care to avoid the wires below 02 Remove the connector with 5 wire plate C pulling it in the direction of the arrow 03 Lastly loosen the screws of the power terminal D and withdraw the 3 wires DXWLRQ KHQ WKH FRQQHFWRU ZLWK ZLUH SODWH LV UHƄWWHG WDNH FDUH WR REVHUYH SRODULW WKH FRQQHFWRU FDQ RQO EH ƄWWHG LQ RQH direction A 3 Replacing the power supply unit fuse 01 Access the power s...

Page 25: ...ckup EDWWHU LI ƄWWHG 03 Connect the adaptor cable supplied with the kit SOLEKIT to the socket on the control unit taking care to observe polarity refer to the B AKD HMRSQTBSHNM KD kDS Caution the cable connector can only be inserted in one direction RSKX HMRDQS SGD BNMSQNK TMHS HM HSR RD S QDjS SGD B AKD CTBSHMF RTOONQS MC QDjS SGD KNVDQ BNUDQ NE SGD FD QLNSNQ NQ ETQSGDQ HMENQL SHNM NM SGD 2 3 CDU...

Page 26: ...ables multiplied by 1 5 For example if the calculated number of cycles is 30 and the gate has one leaf only the number of cycles will be 30 x 1 5 45 A 6 Stand by function when the device PR200 and or SOLEKIT is installed RSWLRQDO GHYLFHV When the automation is powered by the backup battery PR200 or the photovoltaic system SOLEKIT the standby function is activated auto matically 60 seconds after co...

Page 27: ...vices Learning is complete when the STOP Led remains lit and Led P2 turns off CautionŬ l E DC BNMSHMTDR SN k RG SGHR LD MR SG S SGDQD is an error in this case read paragraph D Troubleshooting 03 Repeat the automation testing procedure as described in the para graph 9 1 Testing Caution In the future if a new device is connected to the control unit for example a new pair of photocells or if a device...

Page 28: ...being checked alongside Example LI WKH ƅDVKLQJ OLJKW HPLWV ƅDVK HV WKLV PHDQV WKDW WKH qSDXVH WLPHr LV SURJUDPPHG DW VHFRQGV C MEMORISING OR DELETING RADIO TRANSMITTERS C 1 Memorising the FIRST transmitter The transmitters supplied are not memorised therefore at the beginning it is necessary to memorise the FIRST transmitter Mode 1 with the pro cedure C 2 C 2 Mode I memorisation procedure When thi...

Page 29: ...4 Four times Pressure discharge on Closure motor 1 T1 T3 No discharge T1 Once 0 1 s Minimum T1 Twice T1 Three times T1 Four times 0 4 s Medium T1 Five times T1 Six times T1 Seven times 0 7 s Maximum T1 Eight times on Opening motor 1 T1 T3 No discharge T2 Once 0 1 s Minimum T2 Twice T2 Three times T2 Four times 0 4s medio T2 Five times T2 Six times T2 Seven times 0 7 s Maximum T2 Eight times on Clo...

Page 30: ...t E DIAGNOSTICS AND SIGNALS Some devices directly provide particular signals to describe the state of operation or eventually a malfunction E 1 Led signals on photocells The photocells contain a LED SAFE ƄJ that provides information S MX LNLDMS NM SGD RS SD NE NODQ SHNM NQ SGD LD MHMF NE KDC k RGDR refer to Table 13 E 2 Led signals on control unit The LEDs on the control unit provide particular si...

Page 31: ...lt and the electronic board must be replaced Control unit works correctly A variation to the status of the inputs SbS STOP activation of the photocells or when the radio transmitter is used is normal An overload has been detected therefore the power to the BUS switched off Check by disconnecting the devices one at a time To restore power to the BUS simply send a command for example with a radio tr...

Page 32: ...nd if necessary replace them At the start of the manoeuvre one or more photocells do not enable movement check to see if there are any obstructions During the movement if there is an obstruction no action is required During the movement the leaf experienced excessive friction identify the cause At the start of the manoeuvre or during the movement the STOP input was activated identify the cause Sym...

Page 33: ... if memorised in Mode I ECCO5 transmitter range from 50 to 100 m This distance may vary in the presence of obstacles and or electromagnetic disturbance pre RDMS MC HR HMkTDMBDC AX SGD ONRHSHNM NE SGD QDBDHUHMF MSDMM ATHKS HMSN SGD k RGHMF KHFGS Programmable functions semi automatic function after opening the control unit does not re close the gate automatically or automatic function after opening ...

Page 34: ...gh 90 to expose the release pin 02 Insert the key supplied in the release pin 03 Turn the release key clockwise through nearly one complete turn The gate leaf can now be moved manually to the required position 05 To restore automatic operation turn the key anticlockwise in the re lease pin and manually move the gate until you can hear the leaf me chanically engage with the drive mechanism 06 Then ...

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