Nibco Pressystem Installation Instructions Manual Download Page 8

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NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227  

TECH SERVICES PH: 1.888.446.4226 • FAX: 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455

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  A H E A D   O F   T H E   F L O W

®

Minimum Distance Between Joints

To prevent distortion of the tubing, certain fitting sizes require a minimum 

distance between crimp joints (refer to 

Chart 1

 below).  Failure to provide this 

minimum distance may result in an improper seal.

 

Spacing

1. Sufficient clearance must be left around each joint to allow room for the 

pressing tool and jaw to be attached without interference.  

Clearance Requirements — Standard Jaw Sets

NIBCO

®

 Press System — Installation Instructions 

 

Tube Dia.   

Inches mm Inches mm

 

1

/

15

/

16 

24

 

1

5

/

41

 

3

/

7

/

22

 

2

1

/

54

 1

 

1

1

/

31

 

2

1

/

64

 

1

1

/

1

1

/

29

 

2

7

/

73

 1

1

/

2

 

51

 

4

3

/

111

 

2

 

2

 

51

 

4

3

/

111

A (min.)                           B (min.)

 

Tube Dia.  

Inches  mm  Inches  mm Inches mm

 

1

/

1

1

/

28

 

1

3

/

35 2

1

/

64

 

3

/

1

 

26

 

1

1

/

38 2

1

/

64

 1

 

1

5

/

16 

34

 

1

3

/

45 3

 

76

 

1

1

/

1

1

/

32

 

2

1

/

57 3

1

/

80

 1

1

/

2

1

/

54

 

3

1

/

80 5

 

127

 

2

 

2

1

/

54

 

3

1

/

80 5

 

127

 2

1

/

3

5

/

92

 

6

 

152 3

1

/

2

 89

 3

 

3

7

/

98

 

6

1

/

165 4 102

 

4

 

4

7

/

124

 

7

5

/

194 4

1

/

4

 108

A (min.)                        B (min.)                         C (min.)

System Support

CAUTION

 — In any installation, the system should be suported to ensure 

the minimum stress is imposed on the tube and joints.  The NIBCO Press 

System should be supported in accordance with normal practice and to local 

jurisdiction piping code.

Softening of Copper Tubing

A NIBCO Press System installation should not be conducted within 12" of a 

brazed

 joint. The high temperature required for capillary joinery may cause 

the copper tube to become annealed and render it too soft for proper crimp-

ing. However, a NIBCO Press System product may be crimped adjacent to a 

soldered

 joint, as normal temperatures created by silver soldering are not 

hot enough to cause the copper tube to become annealed.

CAUTION

 — Brazing or soldering should not be conducted within 12" of 

an existing NIBCO Press System connection as this may damage the EPDM 

seal. If there is any concern about heat damage to the O-ring, a cold, wet 

cloth should be wrapped around the crimped connection prior to soldering 

or brazing.

Tool perpendicular to wall

Tool angled to wall

NOTE: Clearance dimensions for 2

1

/

2

", 3" & 4" are for wrapping pressing 

chains around fittings.

 

A (min.)

 

Tube Dia. 

Inches 

mm

 

1

2

"* 0 0

 

3

4

"* 0 0

 1"* 

0

 1

1

4

"* 0  0

 1

1

2

"* 0  0

 2"* 

0

 2

1

2

3

8

" 10

 3" 

3

8

" 10

 4" 

3

8

" 10

*No minimum distance required.

Revised 9/17/2019

Summary of Contents for Pressystem

Page 1: ... 4740 USA PH 1 800 234 0227 TECH SERVICES PH 1 888 446 4226 FAX 1 888 336 4226 INTERNATIONAL OFFICE PH 1 574 295 3327 FAX 1 574 295 3455 www nibco com Visit our website for the most current information www nibco com A H E A D O F T H E F L O W Installation Instructions ...

Page 2: ...and jaws Never attempt to repair a damaged jaw set A jaw that has been modified in any manner can fail during crimping resulting in serious injury Discard the entire damaged jaw set Replace with a new jaw set WARNING Please read these installation instructions and the manu facturer s pressing tool and jaw operators manual s carefully prior to installation of the NIBCO Press System Failure to under...

Page 3: ...ting or Valve 1 Check the fitting to make sure the EPDM seal is in place clean and free of dirt and debris Figure 2 Figure 2 Check for EPDM Seal WARNING Never lubricate the EPDM seal in the NIBCO Press System fit ting or valve with anything other than water Oil based lubricant dirt or debris may damage the seal An improper seal can lead to extensive property damage Figure 3 Marking for Insertion D...

Page 4: ...the tool is perpendicular to the tubing and depress the switch Figure 8 Keep the trigger depressed from the time the cycle begins and the rollers contact the jaw arms until the end of the entire crimp cycle Figure 8 Jaw set should be square to tubing 5 Once the crimp is complete press the jaw arms to open the jaw and remove from the fitting If the tool displays an LED flash or emits an audible ala...

Page 5: ...and shavings A smooth transition chamfer is recommended to ease tube insertion past the seal Emery cloth or sandpaper to clean the tube or remove oxidation should not be used Inserting the Tube into the Fitting or Valve 1 Check the fitting to make sure that the seal is in place and is free of oil or grease Only original NIBCO EPDM seals are to be used when making a press connection with NIBCO Pres...

Page 6: ...8 Placement of adapter jaw into pressing chain 5 Make sure the tubing is inserted to the proper depth in the fitting or valve and that the tube and fitting or valve are aligned properly 6 With the pressing tool perpendicular to the tube begin the pressing cycle by pulling the trigger of the pressing tool 7 Keep the trigger depressed from the time the cycle begins and the rollers con tact the jaw a...

Page 7: ... LEAK TESTING 1 Pressurize system up to 50 psi maximum using potable water 2 Allow system pressure to stabilize for a minimum of 2 hours 3 If system pressure has dropped add more water to bring entire system up to 50 psi maximum If system pressure increases above 50 psi bleed off excess pressure to ensure system is at a maximum pressure of 50 psi 4 If the system pressure continues to drop inspect ...

Page 8: ...9 3 37 8 98 61 2 165 4 102 4 47 8 124 75 8 194 41 4 108 A min B min C min System Support CAUTION In any installation the system should be suported to ensure the minimum stress is imposed on the tube and joints The NIBCO Press System should be supported in accordance with normal practice and to local jurisdiction piping code Softening of Copper Tubing A NIBCO Press System installation should not be...

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