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Assembly and Mounting – Things to Think About First

 

 

SAFETY NOTICE: 

 

For proper support, the Lift System MUST NOT be attached to any material that is less than ¾” thick. This applies to BOTH the back  

              and bottom mounting points. 

 

The Lift Column is ONLY designed and rated for VERTICAL, NON-INVERTED USE.  

DO NOT MOUNT THIS LIFT SYSTEM UPSIDE DOWN 

 

               or SIDEWAYS (HORIZONTALLY, AS IN A LATERAL MOUNT)!

 

 
TIP:

  Inverted (drop down) lift systems are available from Nexus 21. Contact Customer Service at (866) 500-5438. 

 

Space requirements for the L-45 Lift System are as follows: 

Depth = TV Depth + 5.9”, or 9.3”, whichever is greater.  
Height = TV Height 

+

 “2, or a minimum of 29.4”, whichever is greater. 

Width = TV Width + 2”.  

 

IMPORTANT NOTE:

  The TV must be mounted 

as high up as possible inside the cabinet,

 so that when the Lift is in the fully “DOWN” position 

(fully retracted), the top of the TV will be just underneath the lid of the cabinet.   

 

Lift System height and mounting position: 

The Top Support Brackets (Part #11) allow you to adjust the installation height of the Lift up to 8” (in ½” increments) to fit 
your cabinet height.  When fully assembled, the HEIGHT of the Lift will be a minimum of  29.3” (configured for “floating 
top”)  or  29.5”  (configured  for  “hinged  top”)  and  a  maximum  of  37.3”  (floating  top)  or  37.5”  (hinged-top)  with  the  Top 
Support Brackets in the highest position.  If the 

inside height

 of your cabinet is taller than this, you will need to mount the 

Lift 

higher up inside the cabinet

.  

 

About the Cabinet Lid (Cabinet Top)

 

 

SAFETY NOTICE: 

 

WARNING!  YOU MUST NOT DIRECTLY SCREW THE CABINET LID (TOP) TO THE LIFT SYSTEM!!  

THIS CREATES HAZARDOUS 

 

                

“PINCH POINTS” AND MAY AFFECT THE OPERATION OF THE LIFT OR CAUSE DAMAGE TO THE CABINET TOP.

 

 

For floating lids, 

DO NOT USE SCREWS to attach the lid to the Lift System

. Instead, use the “Threaded Taper Pins”. This  

                  will keep the lid firmly in place, but will also allow it to 

separate from the lift system

 if anything (like a finger) gets in the way when  

               the TV lowers. 

 

Which Lid Style Will You Use?  (There are 3 Different Styles) 

Floating Lid (Floating Top)

 – The whole top of the cabinet sits on top of the Lift System and raises/lowers with the TV.  

This is the standard Installation method, using the Top Plate (part #8) and Threaded Taper Pins. 

 
Cut-Out Floating Lid (Top)

 – You will “cut out” part of your cabinet top, customizing it to the size of your TV. That cut-out 

lid  then  sits  on  top  of  the  Lift  System  and  raises/lowers  with  the  TV.  This  method  uses  the  Top  Plate  (part  #8)  and 
Threaded Taper Pins, but you must set up a “catch” for the cut-out lid so that when the TV lowers, the lid stops level with 
the rest of your cabinet top (like a manhole cover). 

 
Hinged-Lid (Hinged-Top)

 – The top is hinged at the back of the cabinet, behind the TV. It is pushed open by the motion of 

the Lift System  when the lift  travels up, and closes by gravity when the lift travels down.  This type of installation  does 
NOT  use  the  Top  Plate  or  the  Tapered  Guide  Pins,  but 

requires  use  of  the  optional  Nexus  21  “Hinged-Top  Guides” 

(purchased separately)

.  

 

IMPORTANT NOTE:

 

For hinged-top installations, the pivot point of the hinge must be at least 2” behind the back of the Lift 

Column.  This may require up to one inch of extra depth inside the cabinet.     

TIP:

  The actual HINGES are part of your cabinet and are not provided with the Lift System. 

 
 
 
 
 

Summary of Contents for L-45

Page 1: ...TV Lift System Model L 45 Installation Instructions ...

Page 2: ...n please make sure that you have all items included on the list If any parts are missing or damaged please contact Nexus 21 Our contact information is shown at the top of this page Parts List 1 L 45 Lift Column 2 Screen Support Bracket 3 Base Plate Bracket 2 28 x 7 x 3 6 4 x 15 7 6 x 2 4 Upper Support Bracket 5 Upper Support Bracket Base 6 Screen Back Plate 3 x 3 5 1 8 x 7 32 x 9 7 Lower Support B...

Page 3: ...Eighteen 18 10 x Truss Head Wood Screw 21 Four 4 8 x Flat Head Wood Screw For IR controls only 22 RF Controls or IR Controls see explanation on page 6 23 Two 2 Allen Wrenches 4mm and 7 32 24 One 1 Snakeskin Wire Management Sleeve 4 feet long 25 Three 4 Velcro end Ties for use with Wire Management Snakeskin 26 Three 4 Plastic Ties also for use with Wire Management Snakeskin 27 Four 4 Square Multi M...

Page 4: ...do not expose parts to rain or other liquids 11 Protect the power cord from being walked on or pinched 12 Keep all documentation 13 Heed all warnings 14 Clean only with a dry cloth 15 Refer all service questions to Nexus 21 if the system does not operate normally Nexus 21 disclaims any liability for modifications improper installations or installations over the specified weight range Nexus 21 will...

Page 5: ...andset which will enable you to control the lift The universal remote will then communicate with the eye located on the IR Receiver via your 3 rd party emitter or flasher Instructions for mounting the IR controls are on page 11 Instructions for setting the TV Lift s travel limit are on Supplemental Page B NOTE If you are NOT planning on using a 3rd party Universal Remote switch to the RF setup The...

Page 6: ...LID TOP TO THE LIFT SYSTEM THIS CREATES HAZARDOUS PINCH POINTS AND MAY AFFECT THE OPERATION OF THE LIFT OR CAUSE DAMAGE TO THE CABINET TOP For floating lids DO NOT USE SCREWS to attach the lid to the Lift System Instead use the Threaded Taper Pins This will keep the lid firmly in place but will also allow it to separate from the lift system if anything like a finger gets in the way when the TV low...

Page 7: ...that includes parts 6 9 and 13 Step 2 Attach both Base Plates to the bottom of the Lift Column Using 4 6mm x 12mm Button Head Machine Screws BHMS attach 1 Base Plate to each side of the base of the lift column two screws per side Do Not Over Tighten Step 3 Attach the Lower Support Bracket Using 2 6mm x 12mm Button Head Machine Screws BHMS attach the Lower Support Bracket to the rear of the base of...

Page 8: ...he Nexus 21 label for optimal support Step 4b Attaching the Upper Support Bracket Base Part 5 Using 2 6mm x 12mm Button Head Machine Screws BHMS attach the Upper Support Bracket Base to the Upper Support Bracket Make sure to hold the Upper Support Bracket Base firmly against lift column while tightening the screws to ensure there is no lateral movement ...

Page 9: ... cabinet At this point ensure the lift is centered horizontally Step 5b Using 4 10 x 3 4 THWS mount the Step 5c Using 2 10 x THWS attach Lower Support Bracket to the back wall of the the Upper Support Bracket to the back wall of cabinet the cabinet ...

Page 10: ... 10 x 1 FHWS mount the Control Box to the wall Using 2 8 x FHWS mount the Wired Back Up Switch If you ordered IR Controls then you will use 2 8 x FHWS to mount the IR Receiver If you ordered RF Controls then you will use 2 6 x FHWS to mount the RF Receiver Step 8 Connect the cables for IR Controls as noted on the diagram on the following page or on page 12 for RF Controls Ensure that the motor cab...

Page 11: ... two triangle shaped buttons an UP with raised dot and a DOWN Press the DOWN button and HOLD IT DOWN for approximately 5 seconds You should see a slight movement in the Lift Column If you do not see the movement release the Down button and repeat the process press and hold the Down button again for 5 seconds Once you have seen the slight movement the Lift System is now functional Test it by pressi...

Page 12: ...two triangle shaped buttons an UP with raised dot and a DOWN Press the DOWN button and HOLD IT DOWN for approximately 5 seconds You should see a slight movement in the Lift Column If you do not see the movement release the Down button and repeat the process press and hold the Down button again for 5 seconds Once you have seen the slight movement the Lift System is now functional Test it by pressin...

Page 13: ...kets to each side of the Screen Support Bracket Using 8 6mm x 12mm BHMS attach the Top Support Brackets to the sides of the Screen Support Bracket 4 Screws per side Make sure the Top Support Brackets are no more than from the bottom side of the lid catches when the lift is fully retracted Step 11 Attach the Top Plate to the Top Support Brackets Using 4 6mm x 16mm FHMS attach the Top Plate to the T...

Page 14: ... allows you to adjust the depth and position of the plate relative to the Threaded Tapered Pins Steps 22 27 The Top Plate comes pre assembled in a semi retracted configuration If you need to expand the depth of the plate to accommodate a deeper cabinet lid remove the flat head machine screws from the Extensions move them to the depth you need and re insert the machine screws Fully retracted the To...

Page 15: ...DOWN position set the Cabinet Lid in place It will not be attached at this point so move it around on the Top Plate making sure it fits centered in the cabinet opening Step 14 Run the Lift System up and down with the Cabinet Lid sitting on top but not attached Without bumping the Cabinet Lid out of place use the Remote Control Handset to send the Lift System up and down Make sure that when the Lif...

Page 16: ...the 2 holes in the Top Plate and put the Lid on Tighten the nuts on the underside of the hole where the Tapered Pins pass through the Top Plate NOTE You will have a tolerance in all directions for the placement of the Tapered Pins into your cabinet lid There are a set of nuts on the underside of the Top Plate that allow you to adjust the position of the hole that the Tapered Pins will pass through...

Page 17: ...p This option assumes that you have cut out part of your cabinet top customizing it to the size of your TV That cut out lid then sits on the Top Plate of the Lift System held in place by the Taper Pins and raises lowers with the TV You must set up a catch for the Cut Out Lid so that when the TV lowers the Lid stops level with the rest of your cabinet top like a manhole cover and the Lift System co...

Page 18: ...Bar has hooks on either end that allow the bars to hang on the Screen Back Plate Lift the TV onto the Screen Back Plate Center the TV Be sure that both the upper and lower set of hooks fully engages with the Screen Back Plate Step 21a Insert the Screen Locks into both Vertical Mounting Bars The Screen Locks will be placed into the lower hook that is just below the Screen Back Plate Step 21b Using ...

Page 19: ...tach and tighten the hardware DO NOT OVERTIGTHEN HARDWARE DAMAGE TO TV MAY RESULT Diagram B installation procedure 1 Place the flat screen TV face down on a protected surface 2 Position the Vertical Mounting Bars equidistant from the bottom and top of the TV with the slots facing toward the top of the TV 3 Using the four 4 spacers needed 4 Square Multi Mount washers and the TV mounting screws sele...

Page 20: ...20 ...

Page 21: ...for both the IR Remote or 3 rd party universal remote and the IR Receiver 3 If the height limit is set at the incorrect position remove the Height Limit insert and repeat the procedure To set your Travel Limit with RF Controls If you want the lift system to always go to its full extension do NOT use the Height Limit Insert Simply leave it unplugged and the system will always travel to the full ext...

Page 22: ...22 Supplemental Page C Connect the Lift to Home Control System ...

Page 23: ...23 ...

Page 24: ...24 866 500 5438 ...

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