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Assembly Instructions

CAUTION:

While it is possible for one person to 

assemble this grill, obtain assistance from another 
person when handling some of the larger, heavier 
pieces
1. Open lid of shipping carton and remove top              
sheet of cardboard. Lay cardboard sheet on floor 
and use as a work surface to protect floor and grill 
parts from scratches.
2. Remove packing materials from shipping carton.
3. You may slice the carton front corners with a 
utility knife to lay open the carton front panel. This 
will allow you to raise the grill head lid and remove 
the components packed inside the head
4. Use the parts list to check that all parts have 
been included.
5. Inspect the grill for damage as you assemble it. 
Do not assemble or operate the grill if it appears 
damaged. If there are damaged or missing parts 
when you unpack the shipping box, or you have 
questions during the assembly process, call:

For Assembly Questions, call 1-800-913-8999

8am – 5pm PST, Monday through Friday.

Assembling Grill Cart

1. Assemble left back cart leg with side cart frame 
beam using (2) 1/4 x 3/5” Phillips head screws, (2) 
1/4” lock washers. Repeat the same step to 
assemble left front cart leg with side cart frame 
beam using (2) 1/4 x 3/5” Phillips head screws and 
(2) 1/4” lock washers. Then attached the foot on 
the bottom of each leg. (Fig.1)

2. Assemble right back cart leg with cart frame 
beam using (2) 1/4 x 3/5" Phillips head screws 
with (2) 1/4” lock washers.  Repeat the same step 
for right front cart leg with cart frame beam. Then 
assemble 2 wheels by using (2) 1/4” hex nuts with 
(2) 1/4” flat washers. (Fig.2)

3. Assemble cart leg with bottom panel using (8) 
1/4 x 3/5" Phillips head screw with (8) 1/4” lock 
washers for each leg.  Attached the tank barrier 
using (2) 1/4 x 3/5” Phillips head screw and (2) 
1/4” lock washers. (Fig.3)

4. Assemble rear cart frame beam to left/right cart 
legs using (4) 5/32 x 2/5" Phillips head screws with 
(4) 5/32” lock washers. (Fig.4)

Figure 1

Figure 2

Figure 3

Figure 4

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Summary of Contents for 720-0609-LP

Page 1: ...CT 1 800 913 8999 FOR ASSISTANCE ABOUT ASSEMBLY OR GRILL OPERATION DO NOT RETURN TO THE PLACE OF PURCHASE ASSEMBLY OPERATING INSTRUCTIONS FOR OUTDOOR USE ONLY Model 720 0609 LP FOR PROPANE GAS USE ONL...

Page 2: ...instructions may result in serious bodily injury WARNING 1 Do not store or use gasoline or other flammable material and liquids in the vicinity of this or any other appliance 2 A LP cylinder not conn...

Page 3: ...tank to use You must use an OPD gas tank which offers an Overfill Prevention Device This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank regulato...

Page 4: ...sembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the...

Page 5: ...what components are used in the various stages of assembly Contents for Hardware Pack 5 Phillips Head Screw Phillips Head Screw Nut Flat Washer Lock Washer Lock Washer Hex Nut 2 1 4 x 3 5 27 pcs 3 5...

Page 6: ...6 1 3 20 21 22 23 32 29 33 34 4 5 6 8 10 12 13 15 14 16 42 17 18 45 48 50 49 9 7 11 31 30 24 35 2 28 36 37 43 46 38 39 40 41 25 26 44 47 51 52 19 EXPLODED VIEW 53...

Page 7: ...n Manifold 1 37 609 037 Side Shelf Front Panel Right 1 10 609 010 Main Control Panel 1 38 609 038 Grease Slide Panel Top 1 11 609 011 Pulse Igniter Module 1 39 609 039 Grease Slide Panel Bottom 1 12 6...

Page 8: ...assembly process call For Assembly Questions call 1 800 913 8999 8am 5pm PST Monday through Friday Assembling Grill Cart 1 Assemble left back cart leg with side cart frame beam using 2 1 4 x 3 5 Phill...

Page 9: ...Caution Head unit is heavy To avoid injury we strongly recommend 2 or more persons for this step 2 Attach grill head to the cart by using 4 1 4 x 3 5 Phillips head screws with 4 1 4 flat washers Fig...

Page 10: ...ner Fig 10c Installing Side Shelf 1 Attach side shelf by using 4 1 4 x 3 5 Phillips head screw with 4 1 4 lock washers Then use 1 5 32 x 2 5 Phillips head screw and 1 5 32 lock washer to attach the si...

Page 11: ...position Fig 15 2 Check the tank valve to ensure it has proper external mating threads to fit the hose and regulator assembly provided 3 Make sure all burner valves are in OFF position 4 Inspect the...

Page 12: ...g procedure could result in a fire or explosion that could cause serious bodily injury death or property damage 6 Push and turn one burner knob counterclockwise to HI position Pilot torch will light H...

Page 13: ...l To purge air from your gas line and or reset the regulator excess gas flow device Turn the control knob to OFF position Turn off the gas at the tank valve Disconnect regulator from LP gas tank Let u...

Page 14: ...steps 1 Turn all burner valves to full OFF position 2 Turn LP gas tank valve to full OFF position 3 Detach LP gas hose and regulator assembly from your gas grill Inspect for any damage and replace as...

Page 15: ...active or when your grill has not been used for a period of time 1 Turn all burner valves and gas tank valve to off position 2 Detach the LP gas regulator assembly from your gas grill 3 Remove cookin...

Page 16: ...assembly Do other burners on the unit operate Check to see if other burners operate If so check the gas orifice on the malfunctioning burner for an obstruction Burner flame is yellow or orange in comb...

Page 17: ...burning food residue off the grill after cooking is complete Never use the HIGH setting for extended cooking Medium to Low Settings Most recipes specify medium to low settings including all smoking ro...

Page 18: ...rise to the surface or until desired amount of doneness Do not leave hamburgers unattended since a flare up could occur quickly Ribs 1 2 or full rack Medium 20 to 40 minutes Grill turning occassional...

Page 19: ...ed for other than normal single family household or residential use 3 Damage resulting from accident alteration misuse abuse fire flood acts of God improper installation and installation not in accord...

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