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Nexen AIR CHAMP TSE-1000, User Manual

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Nexen AIR CHAMP TSE-1000 User Manual Download Page 9

9

FORM NO. L-20077-X-1018

 TROUBLESHOOTING

  FIGURE  5

Friction
Facing

Piston
Plate

Compression
Spring

O-ring Seals

Air Inlet

Piston

Bearing

Friction
Disc Hub

Cylinder

Shoulder Screw

Compression
Spring

Housing/Pin
Assembly

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Summary of Contents for AIR CHAMP TSE-1000

Page 1: ...1 FORM NO L 20077 X 1018 Models TSE 450 TSE 600 TSE 800 1 and TSE 1000...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...ions 4 Installation 5 Brake Guard Installation 6 Lubrication 6 Air Connections 7 Operation 8 Maintenance 8 Troubleshooting 9 Parts Replacement Friction Facings 10 Bearing Compression Springs and O Rin...

Page 4: ...roper lifting techniques when installing removing or placing in service CAUTION Watch for sharp features when interacting with this product The parts have complex shapes and machined edges CAUTION Use...

Page 5: ...ing Housing Item 4 Torque Pin Slot Plate Check runout with Dial Indicator on Friction Disc Hub Item 1 CAUTION Do not flange mount TSE Brakes Bearingpreloadwillresultafterbushing is installed and prema...

Page 6: ...1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob counterclockwise three complete turns 3 Open the air line LUBRICATION CAUTION These settings are for Nexen suppl...

Page 7: ...ant Install the Restrictor Valve in the brake air inlet TSE brakes are equipped with three Shoulder Screws Item 6 connecting the Piston Plate Item 3 and the Cylinder Item 10 Springs Item7 mountedonthe...

Page 8: ...if worn down to where the Machine Screws Item 14 may score the Friction Disc Hub TABLE 4 l e d o M l e d o M l e d o M l e d o M l e d o M e z i S w e r c S p a C e z i S w e r c S p a C e z i S w e r...

Page 9: ...n g i l A o t n o i t a s n e d n o c w o l l a o t n o i t i s o p n w o d t r o p t s u a h x e e h t f o t u o n i a r d o t e r u l i a F e g a g n e s i d e r u s s e r p r i a f o k c a l r o w...

Page 10: ...er to Figure 7 1 Alternately and evenly remove the Shoulder or Socket Head Cap Screws Item 6 2 Remove the Cylinder Item 10 3 Remove the Compression Springs Item 7 NOTE For TSE 800 1 units the Spacer I...

Page 11: ...its also install Spacer Item 24 23 Clean the O ring grooves of the Piston Item 2 and Cylinder Item 10 then lubricate the new O rings and O ring contact surfaces with a thin film of fresh O ring lubric...

Page 12: ...epair kits See Table 11 1 Denotes repair kit items 2 CAUTION Model TSE 1000 uses Nexen Shoulder Screws only 3 See Table 8 for product number and quantity 4 TSE 450 and TSE 600 Qty 5 TSE 800 1 and TSE...

Page 13: ...r P o N t c u d o r P o N t c u d o r P 0 5 4 E S T 0 0 7 7 1 8 0 0 6 E S T 0 0 3 8 1 8 1 0 0 8 E S T 0 0 3 6 2 8 0 0 0 1 E S T 0 0 2 8 2 8 Use this repair kit for TSE 1000 s with serial numbers high...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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