Nexen AIR CHAMP TSE-1000 User Manual Download Page 8

8

FORM NO. L-20077-X-1018

The TSE Brake will remain engaged until sufficient air 
pressure is applied to release it.  Depending upon the 
length of the air lines and the type of controls used, the 
amount of release air may vary.

Apply increasing amounts of air pressure to the brake until 
the Friction Disc Hub turns freely.

1.  To manually release the TSE Brake, remove the three 

Shoulder or Socket Head Cap Screws (Item 6) and 
replace them with customer supplied cap screws (See 
Table 4).

2.  Tighten the cap screws alternately and evenly to draw 

the Plate (Item 3) and Friction Facing (Item 5) away 
from the Friction Disc Hub (Item 1).

 MAINTENANCE

Periodically inspect all mounting bolts and air line fittings 
to make sure they are securely tightened.  Pay particular 
attention to Shoulder Screws or Socket Head Cap Screws 
(Item 6).  If these screws are loose, the Cylinder (Item 10) 
travel will increase, causing the O-ring Seals to leak air.  
Tighten the Shoulder Screws or Socket Head Cap Screws 
(Item 6) to the recommended torque (See Table 5).

Inspect Friction Facings (Item 5) for signs of wear and 
replace if worn down to where the Machine Screws (Item 
14) may score the Friction Disc Hub.

  TABLE 4

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5

4

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2

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1

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1

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4

2

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1

0

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6

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4

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3

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1

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8

1

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6

1

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5

1

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0

0

8

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2

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6

1

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8

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3

0

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3

  TABLE 5

Model

Tightening Torques

TSE-450

45 In. Lbs. [6.7 Nm]

TSE-600

230.0 In. Lbs. [26 Nm]

TSE-800-1

450.0 In. Lbs. [50.8 Nm]

TSE-1000

388.0 In. Lbs. [43.8 Nm]

OPERATION

CAUTION

Do not use more air pressure than 
required to release the brake (100 psi 
maximum).

WARNING

Never exceed maximum operating speeds 

listed for your product.  (See Table 3).  

CAUTION

CAUTION

TABLE  3

The temperature limits for this product 

line are 4.5-104 Degree Celsius (40-

220 Degree F). 

Never exceed life of facing material.  Facing 

life depends on the volume of material and 

the total energy over the life of the unit.  

Expected life (in hrs) can be found by: 

Time=Volume/(Power*Wear Rate).

Sizes:

Max RPM

TSE 450-1000

*1800

*Consult Nexen for high speed applications. 

WARNING

Ensure proper guarding of the product is 

used.  Nexen recommends the machine builder 

design guarding in compliance with OSHA 29 

CFR 1910 “Occupational Safety and Health 

Hazards”.  

Summary of Contents for AIR CHAMP TSE-1000

Page 1: ...1 FORM NO L 20077 X 1018 Models TSE 450 TSE 600 TSE 800 1 and TSE 1000...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...ions 4 Installation 5 Brake Guard Installation 6 Lubrication 6 Air Connections 7 Operation 8 Maintenance 8 Troubleshooting 9 Parts Replacement Friction Facings 10 Bearing Compression Springs and O Rin...

Page 4: ...roper lifting techniques when installing removing or placing in service CAUTION Watch for sharp features when interacting with this product The parts have complex shapes and machined edges CAUTION Use...

Page 5: ...ing Housing Item 4 Torque Pin Slot Plate Check runout with Dial Indicator on Friction Disc Hub Item 1 CAUTION Do not flange mount TSE Brakes Bearingpreloadwillresultafterbushing is installed and prema...

Page 6: ...1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob counterclockwise three complete turns 3 Open the air line LUBRICATION CAUTION These settings are for Nexen suppl...

Page 7: ...ant Install the Restrictor Valve in the brake air inlet TSE brakes are equipped with three Shoulder Screws Item 6 connecting the Piston Plate Item 3 and the Cylinder Item 10 Springs Item7 mountedonthe...

Page 8: ...if worn down to where the Machine Screws Item 14 may score the Friction Disc Hub TABLE 4 l e d o M l e d o M l e d o M l e d o M l e d o M e z i S w e r c S p a C e z i S w e r c S p a C e z i S w e r...

Page 9: ...n g i l A o t n o i t a s n e d n o c w o l l a o t n o i t i s o p n w o d t r o p t s u a h x e e h t f o t u o n i a r d o t e r u l i a F e g a g n e s i d e r u s s e r p r i a f o k c a l r o w...

Page 10: ...er to Figure 7 1 Alternately and evenly remove the Shoulder or Socket Head Cap Screws Item 6 2 Remove the Cylinder Item 10 3 Remove the Compression Springs Item 7 NOTE For TSE 800 1 units the Spacer I...

Page 11: ...its also install Spacer Item 24 23 Clean the O ring grooves of the Piston Item 2 and Cylinder Item 10 then lubricate the new O rings and O ring contact surfaces with a thin film of fresh O ring lubric...

Page 12: ...epair kits See Table 11 1 Denotes repair kit items 2 CAUTION Model TSE 1000 uses Nexen Shoulder Screws only 3 See Table 8 for product number and quantity 4 TSE 450 and TSE 600 Qty 5 TSE 800 1 and TSE...

Page 13: ...r P o N t c u d o r P o N t c u d o r P 0 5 4 E S T 0 0 7 7 1 8 0 0 6 E S T 0 0 3 8 1 8 1 0 0 8 E S T 0 0 3 6 2 8 0 0 0 1 E S T 0 0 2 8 2 8 Use this repair kit for TSE 1000 s with serial numbers high...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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