background image

7

FORM NO. L-20007-N-1015

NOTE

For quick response, Nexen recommends a quick exhaust 

valve and short air lines between the Control Valves and 

the product.  Align the air inlet ports to a down position 

to allow condensation to drain out of the air chambers 

of the product.

CAUTION

Low air pressure will cause slippage and 

overheating.  Excessive air pressure will 

cause abrupt starts and stops, reducing 

product life.  

All Nexen pneumatically actuated devices require clean 
and dry air, which meet or exceeds ISO 8573.1:2001 
Class 4.4.3 quality. 

The following is a common air supply scheme used with 
this product.  This is an example and not an all-inclusive 
list.  All air circuits to be used with this product must be 
designed following ISO 4414 guidelines.  

  AIR CONNECTIONS

To prevent air line breakage, rest the air line against a support 
mounted parallel to the Multiple Disc Clutch.

NOTE:   Rigid pipe or tubing when connected directly to the 

Multiple Disc Clutch will prevent proper actuation 
of the Multiple Disc Clutch.  Use only flexible hose 
or tubing when making air line connections.

 OPERATION

WARNING

Never exceed maximum operating 
speeds listed for your product. 

 

(See Table 1).  

CAUTION

The temperature limits for this 
product line are 4.5-100 Degree 
Celsius (40-220 Degree F). 

TABLE  1

Max RPM vs. Air Pressure

Air Pressure 

(psi)

Clutch Sizes

30

35

40

45

50

60

70

80

1400 1200

800

1000

900

700

700

70

1600 1400 1100 1400 1200

900

900

60

1800 1800 1400 1800 1800 1200 1200

50

---

---

1800

---

---

1800 1800

WARNING

Ensure proper guarding of the product is 

used.  Nexen recommends the machine builder 

design guarding in compliance with OSHA 29 

CFR 1910 “Occupational Safety and Health 

Hazards”.  

CAUTION

Never exceed life of facing material.  Facing 

life depends on the volume of material and 

the total energy over the life of the unit.  

Expected life (in hrs) can be found by: 

Time=Volume/(Power*Wear Rate).

Air

Supply

Brake 

Inlet

Gauge

Regulator

Filter

Dryer

Brake Control Circuit

Quick Exhaust 

Valve

3/2 (3 Way)

N.O. Valve

AIR PRESSURE: 
8 BAR (120 PSI) ABSOLUTE MAX 
0 BAR (0 PSI) ABSOLUTE MIN

Summary of Contents for AIR CHAMP 4H

Page 1: ...1 FORM NO L 20007 N 1015 Multiple Disc Clutches Models 4H and 4HP AIR CHAMP PRODUCTS FORM NO L 20007 N 1015...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...Table of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 6 Air Connections 7 Operaton 7 Troubleshooting 8 Parts Replacement 9 Replacement Parts 12 Repair Disc...

Page 4: ...d result in serious bodily injury WARNING This product is capable of emitting a spark if misused therefore is not recommended for use in any explosive environment WARNING Ensure proper guarding of the...

Page 5: ...vingShellovertheOuter Plates will damage the teeth of the Outer Plates 4 Slide the Multiple Disc Clutch onto the machine shaft 5 InstallandtightenthetwoSetScrews Item18 securing the Multiple Disc Clut...

Page 6: ...e and within ten feet of the product and use low viscosity oil such as SAE 10 Synthetic lubricants are not recommended Nexen product s bearings are shielded and pre lubricated and require no further l...

Page 7: ...Multiple Disc Clutch will prevent proper actuation of the Multiple Disc Clutch Use only flexible hose or tubing when making air line connections OPERATION WARNING Never exceed maximum operating speeds...

Page 8: ...s s e r p r i a w o l y r a s s e c e n f i e v l a v s l a e S g n i r O e h t d n u o r a s k a e l r i A s l a e S g n i r O e h t e c a l p e R e g e g a n e s i d o t e r u l i a F s g n i r p S...

Page 9: ...Loctite 680 to evenly coat the outer race of the new Ball Bearings Items 10 and 11 13 Press the new Ball Bearing Item 10 into the Cylinder Item 2 and the new Ball Bearing Item 11 into the Piston Item...

Page 10: ...ate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Items 10 and 11 14 Press the new Ball Bearing Item 10 into the Cylinder Item 2 and the new Ball Bearing Item 11 into th...

Page 11: ...ite residue is removed 25 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item 11 26 Press the new Ball Bearings Item 11 into the Driving Shell Item 17 2...

Page 12: ...Denotes Repair Kit items 2 Denotes Disc Pack items 3 Install one Spring Item 7 between two Back Up Washers Item 9 ITEM DESCRIPTION QUANTITY 4H30 4H35 4H40 4H45 4H50 4H60 4H70 1 Hub 1 1 1 1 1 1 1 2 Cy...

Page 13: ...1 1 1 1 1 1 1 2 Cylinder 1 1 1 1 1 1 1 3 Piston 1 1 1 1 1 1 1 4 Thrust Plate 1 1 1 1 1 1 1 51 2 Outer Plate 4 4 3 3 3 4 4 61 2 Inner Plate 3 3 2 2 2 3 3 71 2 Waved Spring 4 4 3 3 3 4 4 8 End Flange 1...

Page 14: ...4H40 4 918500 921300 4H45 4 1 2 918600 921400 4H50 5 918700 921500 4H60 6 918800 921600 4H70 7 918900 921700 4HP30 3 919000 921100 4HP35 3 1 2 919100 921200 4HP40 4 919200 921300 4HP45 4 1 2 919300 92...

Page 15: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

Reviews: