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11

 FORM NO L-20347-H-1112

1.  Remove the four Socket Head Cap Screws 

(Item 13) and separate the two halves of the FM-
CBE (See Figure 13).

2.  Remove the four remaining Socket Head Cap 

Screws (Item 13) and slide the Male Pilot (Item 20), 
Stub Shaft (Item 23), and the two Ball Bearings 
(Item 19) out of the Air Chamber (Item 12) (See 
Figure 14).

3.  Remove the old O-ring Seals (Items 21 and 22) 

from the Male Pilot (Item 20) (See Figure 14).

NOTE: Ensure the Key (Item 25) is removed from Stub 

Shaft (Item 23).

4.  Remove the Retaining Ring (Item 24) and press the 

FIGURE  14

12

22

21

23

20

13

FIGURE  15

23

19

18

19

24

Press this Ball Bearing 

on first (See Step 8).

20

(Item 18)

For Models 875, 

1125 and 1375.

FIGURE 13

PARTS REPLACEMENT–BEARINGS AND O-RING SEALS

ALL MODELS

Stub Shaft (Item 23) out of the Male Pilot (Item 20) 
(See Figure 15).

NOTE: The two old Ball Bearings (Item 19) are removed 

from opposite ends of the Male Pilot (Item 20).  Do not 

remove Retaining Rings (Item 18) (See Figure 15).

5.  Remove one of the old Ball Bearings (Item 19) from 

the Stub Shaft (Item 23) (See Figure 15). 

6  Remove the other old Ball Bearing (Item 19) from 

the Male Pilot (Item 20) (See Figure 15).

7.  Clean the bearing bore of the Male Pilot (Item 20) 

with fresh safety solvent, making sure all old Loc-
tite

®

 residue is removed (See Figure 15).

8.  Press one new Ball Bearing (Item 19) onto the Stub 

Shaft (Item 23) (See Figure 15).

9.  Apply an adequate amount of Loctite

®

 680 to evenly 

coat the outer race of the second new Ball Bear-
ing (Item 19) and press it into the output side of 
the Male Pilot (Item 20) until it is seated against the 
Retaining Ring (Item 18) inside the Male Pilot (See 
Figure 15).

NOTE: Model 625 FMCBE does not have a second 

Retaining Ring (Item 18).

WARNING

Use caution and always 

wear safety glasses when 

working with spring or 

tension loaded devices 

such as retaining rings.

10.  Apply an adequate amount of Loctite

®

 680 to evenly 

coat the outer race of the new Ball Bearing (Item 
19) pressed onto the Stub Shaft (Item 23).  Then, 
press the new Ball Bearing and Stub Shaft into the 
Male Pilot (Item 20) until the Ball Bearing is seated 
against the Retaining Ring (Item 18) (See Figure 
15).

11.  Reinstall Retaining Ring (Item 24) (See Figure 15).

12.  Remove the Retaining Ring (Item 6) and press the 

Splined Disc (Item 9) out of the Air Chamber (Item 
12) (See Figure 16).

Summary of Contents for AIR CHAMP 1125

Page 1: ...1 FORM NO L 20347 H 1112 FLANGE MOUNTED ENCLOSED CLUTCH BRAKES FMCBE MODELS 625 875 1125 AND 1375 WITH LOCKING KEY AND INTEGRAL VALVE...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...5 CONTROL VALVE OPERATION 6 AIR PREPARATION 6 TROUBLESHOOTING 7 FMCBE REMOVAL 7 9 PARTS REPLACEMENT FRICTION FACINGS 9 PARTS REPLACEMENT INPUT BEARING 9 10 PARTS REPLACEMENT BEARINGS AND O RING SEALS...

Page 4: ...ighten them to the recommended torque See Table 1 and Figure 2 On Model 875 secure the Housing Item 1 to the Female Pilot Item 26 using Socket Head Cap Screws Item 27 and tighten them to the recommend...

Page 5: ...DIN Connector onto valve power pins and tightening DIN Connector fastener 4 Connect DIN Connector Cable wires using the following chart to the appropriate power supply Table 3 INLET Exhaust Port Exhau...

Page 6: ...he lubricator above and within ten feet of the Clutch Brake and use a low viscosity oil such as SAE 10 Synthetic lubricants are not recommended NON LUBRICATED AIR NOTE Lubrication is not required to o...

Page 7: ...v l a v l o r t n o c e h t e c a l p e r d n a s l a e S g n i r O e h t d n u o r a s k a e l r i A s l a e S g n i r O e h t e c a l p e R e g a g n e s i d o t e r u l i a F e v l a v l o r t n o...

Page 8: ...11 See Figure 8 4 Remove the six old Flat Head Machine Screws Item 7 and the second old split Friction Facing Item 11 See Figure 8 5 Install the first new split Friction Facings Item 11 and new Flat...

Page 9: ...ing Item 6 See Figure 10 NOTE Proceed with PARTS REPLACEMENT BEARINGS AND O RING SEALS 2 Remove the Retaining Ring Item 6 and press the Drive Disc Item 4 out of Housing Item 1 See Figure 10 3 Remove R...

Page 10: ...ng race to remove bearing held by outer race causes damage to bearing 7 Clean the bearing bore of the Female Pilot Item 26 with fresh safety solvent making sure all old Loc tite residue is removed See...

Page 11: ...6 Remove the other old Ball Bearing Item 19 from the Male Pilot Item 20 See Figure 15 7 Clean the bearing bore of the Male Pilot Item 20 with fresh safety solvent making sure all old Loc tite residue...

Page 12: ...Splined Disc Item 9 into the Air Chamber Item 12 and Piston Item 16 See Figure 16 23 Reinstall Retaining Ring Item 6 See Figure 16 24 Lubricate the new O ring Seals Items 21 and 22 and the contact sur...

Page 13: ...30 out of the Bearing Flange Item 20 See Figure 18 6 Clean the bearing bore of the Bearing Flange Item 20 with fresh safety solvent making sure all old Loctite residue is removed See Figure 18 7 Appl...

Page 14: ...e 2 2 1 l a e S g n i r 4 c s i D e v i r 3 2 t f a h S b u t 5 t n I g n i R g n i n i a t e 4 t x E g n i R g n i n i a t e 6 t x e g n i R g n i n i a t e 5 2 y e 72 w e r c S e n i h c a M d a e...

Page 15: ...g n i n i a t e R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h...

Page 16: ...i a t e R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h s t o...

Page 17: ...R 1 5 2 y e 6 t x E g n i R g n i n i a t e R 2 6 o l i P e l a m e 72 w e r c S e n i h c a M d a e H t a l F 2 1 7 e r c S p a C d a e H t e k c o 9 c s i D d e n i l p S 1 9 n w o h s t o n w e r...

Page 18: ...parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor FIGURE 23 19 11 58 30 35 20 30 35 58 REPLACEMENT PARTS M E T I...

Page 19: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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