Newton Waterproofing Control Panel-Pro Operational Manual Download Page 7

12

For more information visit us online www.newtonwaterproofing.co.uk

Call us for more information on +44 (0)1732 360095

13

As an approximate guide, with 400 W pumps, one can expect to pump about 12,000 litres of water with 

a full NorthStar NSB 190FT battery. This figure is based upon a system with a new battery and the pumps 

operating to approximately a 4 m head with approximately 15 minutes between pumping cycles, allowing for 

battery recovery time in between each operation. Further information can be found on page 3 of the Newton 

Victron Inverters Data Sheet. 
The default set-up of this control panel has the ‘pump duty assist’ disabled when the mains power fails, to 

prevent very high current draw from the battery if running two pumps together. This setting protects the 

backup battery from sudden discharge and will allow the system to pump more water for much longer with 

the limited power supply available in the battery. The default DIP setting is OFF on all four DIPs on both the 

Pump 1 and Pump 2 DIP switches.

If pump duty assist is required during a power failure, we recommend that a minimum battery capacity of 

380 Ah is used. This is achieved by connecting multiple batteries in parallel (4x 100 Ah or 2 x 191 Ah). To 

change the default setting, change DIP 2 on both DIP Switches to ON. 

Note:

 Battery performance is dictated 

by many factors such as the storage temperature and age of the battery, the rising main diameter, overall 

length, head and the number of bends, tees and elbows.

POWER CONVERTER SIZING

PUMP SIZE

DUTY ASSIST

DIP 2 SETTING

CONVERTER

SIZE OF BATTERIES

400W

NO

OFF

MultiPlus 12/1200/50

100 Ah or more

400W

YES

ON

MultiPlus 12/3000/120

380 Ah or more

750W

NO

OFF

MultiPlus 12/3000/120

190 Ah or more

750W

YES

ON

MultiPlus 12/3000/120

760 Ah or more

Only use Newton Victron Power Inverters coupled with approved and correctly sized NorthStar Batteries 

with this control panel. Newton Victron Power Inverters have been designed to work with Newton Pumps 

and have special software for battery charging and inverter cooling. All Newton Victron Power Inverters are 

tested and calibrated to very high standards before being dispatched from the factory and meet all UK safety 

requirements.
Newton Victron Power Inverters include powerful charging circuits and special cooling fan control software. 

Newton Power Inverters have a three-stage charging circuit: Bulk - For when the battery is very depleted; 

Absorption - For a final top-up charge and Float - A trickle-charge that replaces lost charge. The Inverters are 

silent except when in Bulk Mode. 

INSTALLATION OF POWER INVERTERS

Power Inverters must be stored in dry conditions before installation. Power Inverters must be installed in a 

dry cool area, with good air circulation and NOT directly above the battery or sealed in an airtight box. Do not 

install the Power Inverter near the head of a bed or opposite a wall where someone sleeps. All installations 

that have grid mains and generated mains power must be correctly labelled, to inform the user that both 

power supplies must be isolated before maintenance. Power Inverters can cause electrocution; take great 

care to isolate mains and battery before working on systems by unplugging them. 

Follow the instructions 

included with the Inverter for battery sizing and installation. 

Although only 12V, batteries have very high currents of 300 Amps plus, so if you short the terminals with a 

spanner, ring or watch for example, they would become white hot in less than 1 second. For this reason you 

must remove all metallic rings, watches or any object that may cause a short. If the battery is an open vent 

type, you must wear safety glasses and PPE to prevent acid burns. The Power Converter must not have the 

mains power connected when fitting the battery cables. Joints must be dry and clean. It is very important 

that the connection is good and secure, as a bad joint will heat up and cause the cable insulation to melt (fire 

risk), the voltage to vary, and the Power Converter electronics will be damaged. The battery terminals MUST 

be covered by a tamper-proof method and not exposed.

12V FROM BATTERY

OR 12V POWER

SUPPLY (1A FUSED)

Dialer Trigger input GND

BF Trigger to Terminal 2

MF Trigger to Terminal 4

HA Trigger to Terminal 1

F Trigger to Terminal 3

Dialer Trigger input +12V

WIRING DIAGRAM 

DIALER TRIGGER INPUTS

PROGRAMMED INPUTS
1.  Water Level High
2.  Not used
3.  Pump Requires Attention
4.  Pump Mains Failure

All warnings  followed by “press 

button 8 to acknowledge”

WARNING - Outputs from the Control Panel to the Newton Dialer are +5V triggers. DO NOT SHORT 

TERMINALS TO +12V TO TEST, AS THIS WILL DAMAGE THE CONTROL PANEL PCB.

Note 1: Connection of the phone line to the panel is only required when the Dialer is fitted within 

the panel housing. The panel terminals receive the T & R wires from the phone line and further T & R 

wires connect from the terminals to the Dialer, effectively using the panel terminals as a junction box. 

If the Dialer is fitted externally to the panel, only the Earth is required from the Dialer to the panel.

Earth to 

Dialer Earth

Phone Line R

Phone Line T

See note 1 below

- Not used

SIZING OF NEWTON VICTRON BATTERY BACKUP SYSTEMS

CONNECTION OF NEWTON DIALER TO CONTROL PANEL

Summary of Contents for Control Panel-Pro

Page 1: ...Pumps Pumping Systems and Ancillaries NEWTON CONTROL PANEL PRO CP2 CP7 Multi Function Pump Control and Monitoring Panel Rev 3 3 19 July 2017 Newton Waterproofing Systems Operational Manual...

Page 2: ...from area to area or jurisdiction to jurisdiction The manufacturers responsibility for malfunctions and defects in the product is limited to repair and replacement as set forth in this warranty state...

Page 3: ...stable master timer setting to accommodate different sized sumps There is also the option to prevent both pumps running at the same time if the system is running from backup battery 5 Automatic curren...

Page 4: ...r that a service is due on the system this function can be selected by the engineer 16 All float switches are 12 VDC low voltage Via two separate isolation transformers 17 Each pump has a manual overr...

Page 5: ...Earth This installation MUST be earthed This control panel is not waterproof is of a metal construction and must be installed in a dry well ventilated area Warning It is important to read and underst...

Page 6: ...always closed and only opens when lifted upwards by rising water Both the Level and Alarm floats have two wires The connection of these wires is not dependent on polarity and can be fitted to either o...

Page 7: ...charge The Inverters are silent except when in Bulk Mode INSTALLATION OF POWER INVERTERS Power Inverters must be stored in dry conditions before installation Power Inverters must be installed in a dr...

Page 8: ...one of the pumps is either not connected damaged pumping air or an internal pump protection fuse has blown 10 A due to a major pump fail The alarm will BEEP twice per minute 30 seconds after the pump...

Page 9: ...and the battery connections H The condition of the Power Inverter if fitted test backup system by turning off the mains to both the Panel and Power Converter I Test the Dialer if installed J Reset ser...

Page 10: ...18 For more information visit us online www newtonwaterproofing co uk Call us for more information on 44 0 1732 360095 19 PANEL INTERNAL WIRING DIAGRAM...

Page 11: ...rt of our policy of continuous product improvement we reserve the right to change our specifications at any time Newton Waterproofing Systems Is A Trading Name Of John Newton Company Ltd Newton House...

Reviews: