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RollMaster™

 

5000

 

ALWAYS

 

wear

 

safety

 

goggles

 

or

 

protective

 

eye

wear

 

when

 

operating

 

the

 

unit

!

 

 

 

1700

 

Jasper

 

St.,

 

Unit

 

F,

 

Aurora,

 

CO

 

80011

 

T

 

800.624.6706

 

F

 

303.364.7796

 

 

Newstripe.com

 

RollMaster™

 

5000

 

Manual

 

/

 

3068.1116

 

Page

 

3

  

ASSEMBLY

 

1.

 

Unpack

 

the

 

RollMaster™

 

5000

 

chassis

 

assembly,

 

roller

 

carrier,

 

handles,

 

pail,

 

and

 

parts

 

bags.

  

The

 

major

 

components

 

are

 

held

 

together

 

with

 

¼”

 

diameter

 

bolts

 

in

 

¾”

 

length,

 

and

 

5/16”

 

diameter

 

bolts

 

in

 

1

1/2”

 

lengths

 

with

 

locking

 

nuts

 

and

 

washers.

 

 

2.

 

Place

 

the

 

wheels

 

of

 

the

 

chassis

 

on

 

a

 

flat

 

surface.

  

Lay

 

the

 

handle

 

assembly

 

behind

 

the

 

unit

 

(pail

 

holder

 

side)

 

with

 

the

 

grips

 

pointing

 

down

 

and

 

the

 

bottom

 

of

 

the

 

handles

 

towards

 

the

 

unit.

  

 

3.

 

Mount

 

bottom

 

end

 

of

 

handle

 

assembly

 

on

 

chassis

 

(handles

 

fit

 

on

 

outside

 

of

 

frame)

 

with

 

5/16"

 

x

 

1

1/2"

 

bolts

 

with

 

washers

 

from

 

the

 

inside

 

out

 

through

 

the

 

mounting

 

holes

 

in

 

chassis

 

and

 

handles

 

with

 

locking

 

nuts

 

on

 

the

 

outside.

 

(There

 

are

 

no

 

washers

 

on

 

the

 

outside)

 

Do

 

not

 

tighten

 

completely

.

 

 

4.

 

Swing

 

handles

 

into

 

position.

 

Align

 

upper

 

holes

 

in

 

handle

 

support

 

braces

 

(braces

 

on

 

the

 

outside

 

of

 

handles)

 

with

 

holes

 

in

 

handle

 

and

 

insert

 

5/16”

 

x

 

1

1/2”

 

long

 

carriage

 

bolts

 

in

 

holes

 

from

 

the

 

outside.

 

Tighten

 

with

 

locking

 

nuts

 

on

 

the

 

inside.

 

Now

 

tighten

 

all

 

of

 

the

 

above

 

handle

mounting

 

bolts.

 

Route

 

the

 

trigger

 

wiring

 

harness

 

between

 

the

 

rear

 

axle

 

and

 

chassis

 

towards

 

the

 

battery

 

cover.

 

Push

 

the

 

ends

 

of

 

the

 

harness

 

up

 

through

 

the

 

grommet

 

in

 

the

 

chassis

 

into

 

the

 

battery

 

area.

 

 

5.

 

Remove

 

the

 

four

 

bolts

 

&

 

washers

 

securing

 

battery

 

cover.

 

Slide

 

cover

 

upwards

 

and

 

set

 

aside.

 

 

6.

 

Remove

 

the

 

two

 

wing

 

nuts

 

that

 

secure

 

the

 

battery

 

hold

 

down

 

plate.

 

Remove

 

the

 

plate.

 

Slide

 

a

 

new

 

battery

 

on

 

the

 

chassis

 

between

 

the

 

battery

 

hold

 

down

 

bolts

 

and

 

position

 

the

 

battery

 

with

 

terminals

 

to

 

the

 

rear

 

of

 

the

 

machine.

 

Install

 

the

 

battery

 

hold

 

down

 

plate

 

and

 

secure

 

with

 

wing

 

nuts

 

 

Install

 

the

 

positive

 

side

 

first

 

when

 

installing

 

connections

.

 

Pictures

 

for

 

wiring

 

are

 

shown

 

in

 

Pic

 

2.

 

 

7.

 

Attach

 

the

 

red

 

wire

 

lead

 

from

 

the

 

paint

 

trigger

 

harness

 

and

 

the

 

red

 

wire

 

lead

 

from

 

the

 

battery

 

charger

 

to

 

the

 

top

 

of

 

the

 

positive

 

terminal

 

side

 

of

 

the

 

battery.

  

 

8.

 

Attach

 

the

 

black

 

wire

 

lead

 

(

with

 

red

 

tape

 

marker

)

 

from

 

the

 

paint

 

trigger

 

harness

 

to

 

the

 

bottom

 

post

 

of

 

the

 

pump

 

motor.

 

(Marked

 

with

 

a

 

red

 

dot)

 

 

9.

 

Attach

 

the

 

two

 

black

 

wire

 

leads

 

(from

 

the

 

pump

 

motor

 

and

 

the

 

battery

 

charger

 

that

 

are

 

tied

 

together)

 

to

 

the

 

top

 

of

 

the

 

negative

 

terminal

 

side

 

of

 

the

 

battery.

  

BATTERY

 

NOT

 

INCULDED

Pic

 

2

Summary of Contents for RollMaster 5000

Page 1: ...1700 Jasper St Unit F Aurora CO 80011 T 800 624 6706 F 303 364 7796 Newstripe com RollMaster 5000 Manual 3068 1116 RollMaster 5000 Product Manual...

Page 2: ...ng Procedure Page 8 Operational Notes Page 8 Helpful Tips Page 9 Troubleshooting Guide Page 9 Parts List Page 10 Parts Images Page 11 Warranty Page 12 Thank you For your purchase of the Newstripe Roll...

Page 3: ...appropriate personal protective equipment Always consult your Facility Safety and or Personnel Department for specified safety protocols prior to operating this equipment Paint and all foreign matter...

Page 4: ...Two 7 16 wrenches One 3 4 wrench or two adjustable crescent wrenches One 2 Phillips screwdriver Your RollMaster 5000 box should include Chassis with roller carrier support bar Handle assembly with ro...

Page 5: ...g carriage bolts in holes from the outside Tighten with locking nuts on the inside Now tighten all of the above handle mounting bolts Route the trigger wiring harness between the rear axle and chassis...

Page 6: ...tube from carrier Discard the rubber band and the set mandrel aside 13 Attach the roller carrier to the support bar by removing the bolt and washer Lightly grease the bolt and mount the roller carrie...

Page 7: ...pplies Concrete discs allow less paint to be applied Asphalt discs allow more paint to be applied 4 Install one disc on each end of the mandrel Each disc will be flush against one end of the roller 5...

Page 8: ...e measured from the red bead Using this information install the paint hose in the following format Red bead is directly above the pump trough s eyelet Short end of hose is towards top of red bead Long...

Page 9: ...e universal lid that came on the pail with the machine Insert the paint tube Long L shaped aluminum tube in the hole in the pail lid You may have to rotate the lid so that the paint hose reaches the s...

Page 10: ...AINT paragraph of the OPERATION section Our definition of Fast Dry paints is those that are ready for traffic in 30 minutes DO NOT over thin the paint The Mandrel and Roller Cover should slide up and...

Page 11: ...to the line and prevent dripping when the roller is raised TROUBLESHOOTING GUIDE Problem REMEDY Paint not getting to roller or too little paint getting to roller 1 Make sure trough is closed 2 Check...

Page 12: ...14 Mandrel Kit 10004642 Consists of Mandrel 10000643 Nut knurled mandrel 2 Required 10000646 15 Tube assembly Mandrel 10000648 16 O ring 3 8 x 1 32 thick 10000027 17 Hose guide 10003588 18 Trough lock...

Page 13: ...er 11 J Yokes 24 Roller Carrier 13 Carrier Lifting Rod 12 Dip Tube 7 Lid 6 Handle Assembly 5 Battery Charger 22 Mandrel Tube Assembly 15 Wheels 3 Handle Support Braces 4 Chassis 2 Hose Guide 17 Paint...

Page 14: ...y part or machine the CUSTOMER must obtain a Return Materials Authorization number Call 1 800 624 6706 Gasoline engines compressors pumps including airless and Transaxles are furnished with their resp...

Page 15: ...1700 Jasper St Unit F Aurora CO 80011 T 800 624 6706 F 303 364 7796 Newstripe com RollMaster 5000 Manual 3068 1116...

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