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Machine operation and calibration settings

Dispense Membrane Switch

Dispense 

Button 

One 

(Left) 

Dispense 

Button 

Two 

(Center) 

Dispense 

Button 

Three 

(Right) 

Hidden 

Button* 

*Note: The Hidden Button has a slight depression in the face of the membrane switch and 

is centered between Dispense Buttons Two and Three below the 'TM'

Portion Control Mode: 

To initialize the portion control mode perform the following steps: 

1.  Select cup size and position under desired dispense nozzle 
2.  Push and hold Hidden Button 
3.  While holding in Hidden Button also push and hold Dispense 

Button which corresponds with dispense nozzle in step 1

4.  After a 1-second pause the drink will start to dispense 

5.  Release the Hidden Button and continue holding the Dispense 

Button until the cup is about 2/3 full . (Hold <3 sec's resets to manual) 

6.  Portion size is now in memory, if incorrect repeat until desired 

dispense is achieved.  Repeat steps for the other selections

7.  Dispense can be cancelled by pressing any button a second 

time .

    PN 781596

Summary of Contents for Mini-Cappuccino

Page 1: ... Instruction Manual Mini Cappuccino Features Under 17 Tall Fits On Counter Under Cabinets Programmable Auto Dispense Feature Auto Rinse Feature Pump Technology for Precise Liquid Control Date 03 29 2004 ...

Page 2: ...Page 6 Product Loading Page 7 Machine Operation Page 8 Cleaning and Sanitizing Page 10 Service Procedures Diagrams Page17 Wiring Diagram Page 24 Newco Enterprises Inc 3065 New Town Blvd Saint Charles MO 63301 Telephone 1 800 325 7867 Technical Support 1 800 556 3926 Fax 1 636 925 0029 2 ...

Page 3: ... 32 20 1 4 SPECIFICATIONS Shipping Weight 39 Lbs Body Construction 300 series Stainless Electrical 120 VAC 15 A Heater 1400 W Tank Capacity 1 US Gallon Products 3 Canister Size 2 Lbs Dispense Mode Portion or Manual 3 3 Mach 20 1 8 4 Legs 24 1 8 ...

Page 4: ...on the left rear of the machine The tank will start filling 4 Allow approximately 3 5 minutes for the tank to fill If the tank does not fill up within the first 10 minutes an error message will display a blinking LED code See Definition of Codes and Troubleshooting Guide 5 Allow up to 30 minutes for the water to reach a temperature of 180 F The heat up time will depend on the water inlet temperatu...

Page 5: ...Flush will stay active as long as button is held 3 Flush mode will end after 3 seconds of inactivity Whipper will run briefly to show the mode has ended Removing and Cleaning the Whipper Chambers See Illustration Below and on Page 12 1 Remove the steam cap by turning while on whipper bowl then remove cap by pulling it upward 2 Remove the whipper bowl by lifting upward to free from mixing chamber t...

Page 6: ...verload tripped Defective heater element a b c Adjust temperature setting see instructions page 9 Reset hi limit thermostat Call Newco Replace heater element Call Newco 4 Water does not shut off a b Liquid level probe malfunction Faulty water inlet valve a b Check probe connections see page 21 Check valve and connections replace if necessary 5 Drink too strong a Water pump adjustment settings inco...

Page 7: ...zle and lift slightly to disengage locating pin 3 Pull Hopper assembly forward and remove from machine The Hoppers hold approximately two pounds of Product Do not overfill or pack product in canisters Pour Product into Hoppers in a back and forth motion to evenly distribute the powder to avoid spilling 7 2 Lb Hopper Drip Tray 781691 3 Lb Hopper Drip Tray 781861 ...

Page 8: ...s 1 Select cup size and position under desired dispense nozzle 2 Push and hold Hidden Button 3 While holding in Hidden Button also push and hold Dispense Button which corresponds with dispense nozzle in step 1 4 After a 1 second pause the drink will start to dispense 5 Release the Hidden Button and continue holding the Dispense Button until the cup is about 2 3 full Hold 3 sec s resets to manual 6...

Page 9: ...den button when cup is approximately 2 3 full or less Heater and Pump Control Interface The Interface is located behind the access panel on the right upper rear side of the machine see illustration page Error Indicator Light Water Volume Controls Heater Temperature Adjustment Drink Strength Adjustment Dry Product Delivery from Canister Canisters is not adjustable The Water Volume Controls are used...

Page 10: ...s Whipper will run briefly to show this has been done 2 Push and hold any selector button to flush mixing chamber Flush will stay active as long as button is held 3 Flush mode will end after 3 seconds of inactivity Whipper will run briefly to show the mode has ended Cleaning and Sanitizing Instructions Daily Cleaning 1 Rinse the Mixing Chambers 2 Empty the Drip Pan if needed and wash with mild det...

Page 11: ...and Mixing Chamber Reassembly 1 Replace the Flow Restrictor 2 Replace the Whipper Chamber push and twist counterclockwise until the posts on the Whipper Chamber engage and seat 3 Reseat the Mixing bowl by locating the Water stem on the Mixing Bowl into the Bulkhead Fitting tilting the bowl up Push forward engaging the O ring seal on the Water stem through the bulkhead fitting then continue to push...

Page 12: ...N 781568 3 Mixing Bowl PN 781571 3 Bulkhead Fitting PN 781040 3 Slinger Washer PN 781717 3 Whipper Chamber PN 781558 3 Flow Restrictor PN 781562 3 12 Whipper Motor PN 781563 3 Whipper Base PN 781557 3 Shaft Seal PN 781566 3 Whipper Blade PN 781564 3 ...

Page 13: ...Cansiter rotate Auger Gear Wheel to access gear teeth and Mixing Springs 8 Let all components air dry thoroughly before reassembly Product Canister Reassembly 1 Ensure all Canister components are completely dry 2 Slip Drive Link Assembly and Auger Spring through the Canister and into the front opening of the Canister Note the shape of the Canister the Drive Link Assembly feeds in from the curved o...

Page 14: ... ring clockwise locking down the Drive Link Assembly and Auger Spring 8 Replace the Dispense Nozzle seat the short end onto the Nozzle Bushing with the dispense opening facing up 9 Refill Canister with product and reinstall in the machine ensure the Drive Link Assembly engages the Auger Drive pinion gear and the locating pin in the Canister Base drops through the locator hole in the sheet metal Ca...

Page 15: ...Nozzle PN 781584 J Mixing Gear PN 781828 D Auger Spring PN 781835 K Mixing Spring Screw PN 781830 2 E Front Motor Drive PN 781836 L Mixing Spring PN 781830 2 F Bushing PN 781838 M Mixing Spring Nut PN 781832 2 G Nut PN 781839 2 N Canister Base PN 781841 15 Note 3 lb Cannister Ass y is PN 781864 3 lb Cannister body is PN 781582 PN 781857 ...

Page 16: ...Steam Tray Removal Steam Tray 16 PN 781649 Door Ass y PN 781776 Cleaning Brush is PN 111622 Brushholder bracket is PN 104023 ...

Page 17: ...from outlet 3 Disconnect water line ensure water supply to machine is turned OFF 4 Water in tank is HOT Drain tank contents and let tank cool before servicing unit see Illustration page 18 5 Loosen sheet metal screws as indicated in Illustration page 19 Slide Cover towards rear of machine and remove Remove water line and slide back panel up and away from cabinet 17 ...

Page 18: ...Front Access Panel Removal Heater Leads Heater Indicator Light PN 100667 Drain Hose Access Area 18 Board Access Panel PN 108014 Front Access Panel PN 781576 ...

Page 19: ...ccess Screws Loosen Screws Note It is not necessary to completely remove these six screws to remove cover and back panels 19 2 LB Cover PN 781597 3 LB Cover PN 781851 Back Panel PN 781676 2 LB Legs PN 111377 3 lb 4 Legs PN 100542 ...

Page 20: ...Tank Release Screws Front PN 100425 20 ...

Page 21: ... Disconnects Prior to Removal 1 1 1 2 3 4 5 6 7 8 Disconnect 1 Pump Tubes 3 2 Main Power Connector 3 Float Switch Connector 4 Thermistor 5 Relay Connector 6 Pump Connector 7 Probe Connector 8 Water Line 21 ...

Page 22: ...k Gasket PN 781181 Water Pump W Elbow PN 781772 3 Heater Relay 12 vdc PN 110958 Temperature Thermistor PN 151800 Punched Tank PN 781672 PN 781770 Float Switch PN 781694 Heater Element 1400 w PN 110792 22 Element Protector PN 110762 Element Gasket PN 110752 Grommet 102836 ...

Page 23: ...er Drive Motor 3 PN 781587 Control Board PN 103401 Inlet Solenoid Valve PN 781782 Water Inlet Transformer 110VAC 12 24 VAC PN 105115 Steam Vent Blower Motor PN 781647 Power Switch PN 100500 Liquid Level Probe PN 107077 23 Grommet 102836 ...

Page 24: ...CN5 DC 2 CTR WHITE GROUND YELLOW 1 1 HEATER AC 3 RIGHT SWITCH 3 RIGHT 110V AC THERMISTOR LOW AUGER 2 PROBE AUGER SOLENEOID PUMP 3 4 AC TRANSFORMER TANK 6 FAN 7 PROBE ORANGE 8 CABLE 9 LEVEL 24V 120V 1 0 12V NC FILL DC RELAY 24V 1 HEATER 2 CTR BL WH BLUE 2 WHITE DC 3 RIGHT VENT 24V 4 RIBBON AC 12V 24V WHITE NOTE ALL MOTORS ARE DC DOT BY MOTOR TERMINAL INDICATES POSITIVE THE AUGER DRIVE MOTORS MUST H...

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