Newage 66278 Installation And Operation Manual Download Page 65

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Wiring Diagram

Please gather and have the following information available when contacting NewAge

customer service:

• Model number

• Date of purchase

• Proof of purchase by the original owner

• Production code

The production code can be located on the back of the grill.

For fastest service, contact NewAge Products at 1-877-306-8930;

or [email protected].

NewAge Customer Service

LED

WIRING

CONNECTORS

ILLUMINATED

SWITCH

LED

HALOGEN LIGHT

ILLUMINATED SWITCH

TRANSFORMER

GROUNDED MALE PLUG

LED

WIRE CONNECTOR

36”INSERT GRILL WIRING HARNESS

Summary of Contents for 66278

Page 1: ...USE OF THE APPLIANCE READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE FOLLOW ALL WARNINGS AND INSTRUCTIONS WHEN USING THE APPLIANCE FAILURE TO OPERATE THIS PROD...

Page 2: ...the vicinity of this or any other appliance The installation must conform with local codes or in the absence of local codes with either the National Fuel Gas code ANSI Z223 1 NFPA 54 or the National...

Page 3: ...r CALIFORNIA PROPOSITION 65 WARNING 1 Always maintain the required clearances from combustible construction as detailed The grill is designed for outdoor use only Never use in a garage building shed b...

Page 4: ...ode and the Propane Installation Code CSA B149 1 Propane Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 NFPA 54 the National Fuel Gas Code the Natural Gas and Propane Install...

Page 5: ...Installing the Rotisserie Kit 25 Optional Accessories 27 Gas Connections 32 Leak Testing Instructions 40 Electrical Connections 42 Pre Grill Checklist 43 Lighting the Grill 44 General Grill Operation...

Page 6: ...ncluded with the product 5 Cosmetic damage that occurs after customer purchasing the product including scratches dings dents corrosion or stains in the material that does not affect the structural or...

Page 7: ...nection 14 When the propane cylinder is connected to the appliance the gas grill and cylinder must be stored outdoors in a well ventilated space 15 When the gas grill is to be stored indoors the conne...

Page 8: ...ill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface 36 Do not locate st...

Page 9: ...erior of your burner box at least once a season to re move carbon build up Scoop or vacuum out the debris reinstall all compo nents and enjoy a much cleaner grilling experience Test your hose connecti...

Page 10: ...mer Sup port Team 1 877 306 8930 or support newageproducts com Don t push the electrical cable into grill enclosure NewAge Grills are equipped with LED lighting on the control knobs and grill in terio...

Page 11: ...conditions may disrupt the front to back airflow If while grilling with all burners on high and the hood closed you notice that the temperature gauge fails to rise be careful If wind has kept hot gas...

Page 12: ...Rack 2 x Spare Rubber Bumpers Main Grill Parts Optional Accessories 1 x QCC1 Type Regulator and hose Pre installed Griddle SKU 66940 SKU 66941 SKU 66946 Charcoal Tray Smoker Box Accessories offering...

Page 13: ...06 8930 for any missing parts Inspect the products for any damages before starting the installation Go through the installation instructions carefully before starting the installation Tools Needed Opt...

Page 14: ...nless Steel Main Grilling Area 559 Square inch Primary Burner BTU 16 000 BTUs x 2 12 000 BTUs x 1 Warming Rack Area 191 Square inch Sear Burner BTU 15 000 BTUs Cutout Width 34 5 Rotisserie Burner 13 5...

Page 15: ...binet by inserting two M6x45mm Screws from bottom Flat Head Screws are provided with Grill While connecting the gas hose to the grill make sure the hose is not bunched up below the grill 1 2 For more...

Page 16: ...e cart Secure grill to cabinet by inserting two M6x45mm from the bottom Flat head screws are provided with the Grill While connecting the gas hose to the grill make sure the hose is not bunched up bel...

Page 17: ...ARANCES TO NON COMBUSTIBLE CONSTRUCTION A minimum of 4 10 cm clearance from the back of the grill to non combustible construction is required to allow the hood to be opened fully TO COMBUSTIBLE CONSTR...

Page 18: ...r 66902 66912 15 3 22 4 11 3 Installing Grill on custom built cabinet Layout for Non combustible enclosure Configuration Example 1 With closed cutout bottom propane tank must be secured to the built i...

Page 19: ...N 130 SQ CM OF VENTILATION REQUIRED Back View propane tank must be secured to the built in cabinet inside the cylinder enclosure Layout for Non combustible enclosure Configuration Example 2 With open...

Page 20: ...nstall the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane Propane cylinder must include a collar t...

Page 21: ...e unit will be under fired and will not reach the maximum temperatures Ensure that the supply line size complies with local and or national installation codes WARNING The appliance when installed must...

Page 22: ...vapor withdrawl It must also include a collar to protect cylinder valve A safety relief device having direct communication with the vapor space of cylinder must be provided This will expel high pressu...

Page 23: ...op of the tube burner 1 Make sure the briquette tray sits properly on the dowel pins as shown below 2 Similarly install the other briquette trays large on top of the H Burners 3 Tools and Parts needed...

Page 24: ...l the three cooking grates on top of the each briquette tray as shown below 4 Install the warming rack making sure that the longest grate rod gets inserted into slots in support shelves 5 Assembling t...

Page 25: ...Brackets Spit Rod Counter Balance End Pieces Tools and Parts needed Assemble the forks on the spit rod add counter balance and secure the assembly by installing the end pieces at both ends as shown b...

Page 26: ...h the motor mounting bracket to the grill using four M5 screws Fix the rotisserie assembly to the motor and place it in position by resting the end pieces on the support brackets as shown below Slide...

Page 27: ...he griddle to remove the grease collected During the usage the griddle gets extremely hot and must be handled with care Make sure to let the griddle cool down for minimum 30 minutes before removing th...

Page 28: ...ng the Charcoal Tray Do not use more than one charcoal tray on the grill while cooking Remove only the briquette tray of respective burner where you have chosen to install the charcoal tray Use only c...

Page 29: ...rcoal tray Install cooking grate on the top 4 5 Optional Accessories Installing the Charcoal Tray 4 Turn on the burner underneath the charcoal tray and place it on HI position Once the charcoal is lit...

Page 30: ...ed as much as possible while food is grilling NOTE WARNING If not thoroughly soaked the wood chips will flare up during grilling To extinguish flame turn off the valves open the hood and let the fire...

Page 31: ...Accessories Installing the Smoker Box Open the smoker box to add wood chips or any beverage Smoke vents can be adjusted by sliding the knob to control the smoke intensity OPTION 2 Place the smoker box...

Page 32: ...AND LEAVE CYLINDER OUTDOORS DO NOT USE THIS APPLIANCE UNDER OVERHEAD COMBUSTABLE SURFACES ONLY FOR INSTALLATION IN A BUILT IN ENCLOSURE CONSTRUCTED OF NON COMBUSTIONABLE MATERIALS APPAREIL DE CUISINE...

Page 33: ...o the National Fuel Gas code ANSI Z223 1 in the United States The gas supply pipe must be sufficiently sized to supply the BTU h specified on the rating plate based on the length of the piping run If...

Page 34: ...er and protection from foreign material such as hot drippings There must be a minimum clearance of 2 in 51 mm between the floor of the Propane gas enclosure and the ground The enclosure must be design...

Page 35: ...ders of the U S Department of Transportation D O T The propane cylinder must be provided with a cylinder connection device compatible with the connection for outdoor cooking appliances The propane cyl...

Page 36: ...cting the regulator gas will leak from the connection Insert the regulator inlet into the cylinder valve and turn the black coupler nut clockwise until the coupler nut is hand tight Do not over tighte...

Page 37: ...correct gas flow Valve Protection Collar Propane Gas Installation Dust Cap Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder...

Page 38: ...der may be hazardous and should be avoided If in doubt have it checked by your Propane gas supplier Always check for leaks after every Propane gas cylinder change See Leak Testing instructions Always...

Page 39: ...lockwise to tighten counter clockwise to loosen Never connect a gas line directly to the grill A pressure regulator must be installed on all gas equipment All local codes require it and NEWAGE supplie...

Page 40: ...s will indicate a gas leak IMMEDIATELY turn off the gas supply See next page for Fixing a Gas Leak WARNING This must be done before initial use annually and whenever any gas components are replaced or...

Page 41: ...or replace the faulty part with manufacturer recommended replacement parts DO NOT attempt to repair the Propane gas cylinder valve if it is damaged The only way to safely resolve a damaged cylinder is...

Page 42: ...ith a W A marking To protect against electric shock do not immerse any part of the power cord an extension cord or any plugs in water or other liquid Unplug the product from the outlet when not in use...

Page 43: ...clear of any combustibles that might ignite 3 If you are using a refillable propane cylinder it is securely connected and leak tested See Leak testing 4 You know where the main gas supply shut off is...

Page 44: ...binet or enclosure CAUTION Never light the grill if you smell gas Keep face and body parts away from the grill when lighting If burner fails to light after 5 seconds turn off the burner wait 5 minutes...

Page 45: ...e steps below for manual grill lighting 1 Read and complete PRE GRILL checklist 2 Make sure all control knobs are set to off 3 Always light grill with lid open 4 Turn fuel supply on 5 Place a kitchen...

Page 46: ...and light the match 6 Guide the match holder with lit match through the access holes on the ceramic briquette tray and adjacent to the right burner 7 Push the corresponding control knob in and turn i...

Page 47: ...y component of the gas train is replaced or gas smell is present Gas control knobs should be in the OFF position and fuel line should be disconnected from gas valve manifold To reduce the chance of FL...

Page 48: ...he air opening 2 1 If the flame is not touching the burner more oxygen is supplied to the fuel than required Turn the air shutter valve clockwise to reduce the opening If the flame color is yellow les...

Page 49: ...use grease to explode Preheating Cooking Temperatures It is necessary to preheat the grill for a short time before cooking certain foods depending on the type of food and the cooking temperature Pre h...

Page 50: ...nning of the cooking process Turning too soon and too often is one of the most common grilling mistakes Never spray water on the grill or into grease Use a meat thermometer to achieve desired doneness...

Page 51: ...while allowing the outer surface to absorb smoke and food aroma that is produced as grease and drippings are vaporized by the burner The result is a crisp flavorful outside with a tender juicy inside...

Page 52: ...s under the meat being cooked This will allow you to catch meat juices for making gravy Flare Ups The fats and juices that drip from the meat cause flare ups Since flare ups impart the distinctive tas...

Page 53: ...otisserie burner For successful rotissering the meat should be centered and balanced as evenly as possible on the spit rod to avoid overworking the rotisserie motor Since indirect heat is often used i...

Page 54: ...may be necessary to use a stainless steel cleaner in which case apply the cleaner and rub gently After cleaning it is important to rinse the stainless steel with clean fresh water and buff with a sof...

Page 55: ...h a paper clip or a pipe cleaner The drip tray should be cleaned after each use After the grill is completely cool remove the drip tray by pulling it out until it comes free Clean it with hot soapy wa...

Page 56: ...to follow the cleaning instructions for keeping the grates and burners clean and ready for use 3 Use a commercially available Stainless Steel cleaner to clean and polish the exterior surfaces Part of...

Page 57: ...cover Do not cover a damp grill In extreme environments apply a rust inhibitor which leaves a microscopic protective layer on the grill Products that provide a layer of vapor corrosion inhibitors VpC...

Page 58: ...y Remove the screw holding the light housing to the grill using a 2 Phillips screwdriver 1 Carefully pull the housing out from grill it will be attached by electrical wire so do not pull hard Remove t...

Page 59: ...ace the LED Bulb 3 Connect the LED light assembly to the power connector and secure it to the grill with the two screws using Phillips head screw driver 4 NOTE Disconnect grill at power source before...

Page 60: ...arefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions Low Fuel Check to see if propane...

Page 61: ...Reposition supply hose as necessary Dirty or clogged orifice Spider webs or other matter in venturi tube Clean burner orifice Clean out venturi tube refer to page 9 Propane regulator in low flow stat...

Page 62: ...ld be seated firmly and level with no side to side movement 11 Burner goes out when set to low Lack of gas Check gas level in propane cylinder Check main shut off valve is open Supply hose is pinched...

Page 63: ...63 Exploded View and Spare Parts 1 2 3 9 4 5 6 7 8 12 10 11 13 14 15 17 38 23 19 18 22 16 28 27 26 29 40 39 20 21 25 24 37 34 33 31 32 30...

Page 64: ...r Side Panel RH 1 18 GL2 01 006 01 03A 01 65921 Rotisserie Burner Valve 1 19 GL2 01 017 03A 01 66933 Top Rack Support RH 1 20 65922 Propane Gas Orifice 5 21 GL2 01 006 01 02A 01 65920 Burner Valve 3 2...

Page 65: ...production code can be located on the back of the grill For fastest service contact NewAge Products at 1 877 306 8930 or support newageproducts com NewAge Customer Service LED WIRING CONNECTORS ILLUM...

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