New Yorker CL3-105SE Installation, Operating And Service Instructions Download Page 37

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110772-01 - 5/20

Installation & Service Manual

Item

No.

Description

Part No.

CL3

CL4

CL5

1. BARE BOILER ASSEMBLY

Block Assembly Carton for Steam, Rear Heater Operning

Includes: Complete Block Assembly, Target Wall Insulation, Coil Gasket,

Coil Cover Plaste/Hardware

110780-03

110780-04

110780-05

Block Assembly for Steam, Non-Heater

Includes: Complete Block Assembly, Target Wall Insulation

110781-03

110781-04

110781-05

Canopy Includes: Canopy, Canopy Gasket, and Hardware

110554-03

110554-04

110554-05

Canopy Gasket

110272-01

Flue Baffles

110276-01

Combustion Chamber Includes: Target Wall Insulation, Combustion

Chamber Blanket, and Burner Door Insulation

108471-01

Burner Swing Door

104140-01

Heater Cover Plates & Gaskets

Rear Heater-Blank

6036032

Rear Heater-Tapped

6036033

V1-2 Coil

6036031

Service Parts

(continued)

Summary of Contents for CL3-105SE

Page 1: ...team Boiler Natural Draft Oil Fired Models CL3 105SE CL3 140SE CL4 168SE CL4 210SE CL5 245SE CL5 266SE CL3 105SET CL3 140SET CL4 168SET CL4 210SET CL5 245SET CL5 266SET Manual Contents Page 1 Product...

Page 2: ...liances For Venting requirements places Vents and Solid Fuel Burning Appliances For Venting requirements C Current Edition of American Society of Mechanical Engineers ASME CSD 1 C Current Edition of A...

Page 3: ...ation is complete including verifying that the limit sensor is fully installed seated in bottom of Well Failure to properly install Limit Sensor may result in property damage personal injury or loss o...

Page 4: ...rovisions for adequate combustion and ventilation air A clean and unobstructed chimney flue is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribu...

Page 5: ...oiler is a cast iron oil fired low pressure steam boiler designed for use in closed heating steam systems This boiler must be vented by natural draft into a fireclay tile lined masonry chimney or chim...

Page 6: ...6 110772 01 5 20 CL Installation Service Manual Figure 1 3 Steam Boiler with or without Tankless Heater A B C DIA 1 Product Description Specification and Dimensional Data continued...

Page 7: ...ATION provide a solid elevated base such as concrete if floor is not level or if water may be encountered on floor around boiler 4 PROVIDE SERVICE CLEARANCE of at least 24 clearance from front jacket...

Page 8: ...free area of 1 square inch per 4 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area iii Horizontal ducts Minimum free area of 1 square inch...

Page 9: ...r for steam piping consider the following characteristics of copper piping 1 high coefficient of thermal expansion can induce mechanical stresses and cause expansion contraction noises if not accounte...

Page 10: ...Figure 3 1 Recommended Boiler Piping for Gravity Return Steam Boiler NOTICE Failure to pipe boiler as specified in this manual may result in excessive system noise water line fluctuations and water ca...

Page 11: ...r to prevent lime formation in the valve Refer to Figure 4 1 3 FLUSHING OF HEATER All water contains some sediment which settles on the inside of the coil Consequently the heater should be periodicall...

Page 12: ...ess Heater Piping Table 4 2 Tankless Heater Data Boiler Series Rating Gal Min Pressure Drop PSI CL3 105SE T 3 00 4 7 CL3 140SE T 3 25 5 6 CL4 168SE T 3 75 7 2 CL4 210SE T 4 00 8 0 CL5 245SE T 4 25 8 8...

Page 13: ...c Water Heater Piping with V8H Steam Boiler B CONNECT INDIRECT DOMESTIC WATER HEATER PIPING as shown in Figure 4 3 1 Refer to Indirect Water Heater Installation Operating and Service Instructions for...

Page 14: ...integrity as well as for proper draft and condensate control Some jurisdictions require the use of a liner when changing fuel types Some jurisdictions require the use of a liner even when the same fue...

Page 15: ...15 110772 01 5 20 CL Installation Service Manual Figure 5 2 Proper and Improper Locations of Draft Regulator Figure 5 1 Recommended Vent Pipe Arrangement and Chimney Requirements 5Venting continued...

Page 16: ...in a vertical chimney as well as the propensity to create condensate The higher the stack temperature the greater the amount of draft that can be generated A lower stack temperature not only reduces t...

Page 17: ...r is turned off A GENERAL 1 Install wiring and electrically ground boiler in accordance with requirements of the authority having jurisdiction or in absence of such requirements the National Electrica...

Page 18: ...18 110772 01 5 20 CL Installation Service Manual Figure 6 1 Schematic Wiring Diagram Steam Boiler McDonnell Miller PSE 801 Probe LWCO All Burner Options 6 Electrical continued...

Page 19: ...19 110772 01 5 20 CL Installation Service Manual Figure 6 2 Schematic Wiring Diagrams For All Burner Options w Various Oil Primary Controls 6 Electrical continued...

Page 20: ...ll not be smaller than 3 8 iron pipe or 3 8 OD copper tubing Copper tubing shall have a 032 minimum wall thickness WARNING Under no circumstances can copper with sweat style connectors be used NOTICE...

Page 21: ...ch and 1 2 inch OD tubing for both suction and return lines Refer to Figure 7 4 Lift H See Fig 25 Maximum Length of Tubing H R See Figure 27 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 93 100 2 85 100 4...

Page 22: ...ressure refer to Tables 14 1 and 14 2 at the rear of this manual A ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER 1 Verify that the venting water piping oil piping and electrical system are instal...

Page 23: ...rol has tripped the burner has experienced ignition failure Refer to Oil Primary Control features Paragraph I Step 2 of this Section and Section XV Troubleshooting Paragraph B If the failure re occurs...

Page 24: ...utomatically restart during fill Lower thermostat setting f Check operating control on boiler applications equipped with tankless heater s With burner off draw hot water until burner starts then turn...

Page 25: ...er included and there is no demand for heat the L4006A operating control will maintain the boiler water temperature at the selected setting for proper operation of the domestic water heater The probe...

Page 26: ...sufficiently tight around potential entry points for RCF dust 3 Gloves 4 Eye protection such as goggles safety glasses with side shields or full facepiece Take steps to assure adequate ventilation Han...

Page 27: ...pipe threads of the probe to remove old hardened pipe dope and other foreign matter i Apply a moderate amount of good quality pipe dope to the pipe threads on the probe leaving the two end threads ba...

Page 28: ...penings in supply main ii Draw about 5 gallons of hot water from boiler into a container and dissolve into it the appropriate amount of a recommended boilout compound Remove safety valve from boiler a...

Page 29: ...ea gets extremely hot and eventually cracks The presence of free oxygen or chloride salts in the boiler corrodes the cast iron from the inside More make up water and higher concentrations of contamina...

Page 30: ...ic with debris and vacuum as necessary but be careful not to damage blanket Inspect target wall combustion chamber blanket burner swing door insulation and rope gasket for signs of damage If damaged r...

Page 31: ...he boiler is connected to a dirty or inadequate chimney The interior of the chimney flue must be inspected and cleaned before the start of the heating season and should be inspected periodically throu...

Page 32: ...t an air leak can have on CO2 readings 5 DIRT A fuel filter is a good investment Accidental accumulation of dirt in the fuel system can clog the nozzle or nozzle strainer and produce a poor spray patt...

Page 33: ...relay is stuck closed see note below 2 Burner control will light then shut down after a short time then restart after one 1 minute a CAD cell is defective b Air leaking into oil line causing flame ou...

Page 34: ...34 110772 01 5 20 CL Installation Service Manual This Page is Intentionally Blank...

Page 35: ...tributors Should you require assistance in locating a New Yorker Distributor in your area or have questions regarding the availability of New Yorker products or repair parts please contact New Yorker...

Page 36: ...36 110772 01 5 20 CL Installation Service Manual Bare Boiler Assembly 13 Service Parts continued...

Page 37: ...mplete Block Assembly Target Wall Insulation 110781 03 1 110781 04 1 110781 05 1 1B Canopy Includes Canopy Canopy Gasket and Hardware 110554 03 1 110554 04 1 110554 05 1 1C Canopy Gasket 110272 01 1 1...

Page 38: ...38 110772 01 5 20 CL Installation Service Manual CL Steam Boilers Trim and Controls 13 Repair Parts continued...

Page 39: ...7 8 Lg 109707 01 1 1 1 2C Honeywell PA404A1009 Pressuretrol w Syphon 110782 01 1 1 1 2D 10 1 4 Gauge Glass Set 110783 01 1 1 1 2E McDonnell Miller PSE801 120 LWCO with Probe and Harness 110784 01 1 1...

Page 40: ...ts continued Item No Description Part No CL3 CL4 CL5 Not Shown Beckett 110498 03 1 110499 04 1 110500 05 1 Carlin 110496 03 1 110497 04 1 106862 01 1 Primary Control Honeywell R7284P1080 103880 01 1 1...

Page 41: ...6 1 25 x 60B Hago Field Provided CL5 245SE 1 75 V1 3 6 6 1 50 x 45B Hago Installed 175 CL5 266SE 1 90 V1 4 8 4 1 35 x 45B Hago Field Provided Boiler Model Firing Rate Burner Model Settings Nozzle Ship...

Page 42: ...r return piping as shown below LWCO Location Select the appropriate size tee using the LWCO manufacturer s instructions Often the branch connection must have a minimum diameter to prevent bridging bet...

Page 43: ...s provided piping and wiring connections and instructions to allow for this application How to Test Shut off fuel supply Lower water level until water level is BELOW the LWCO Generate a boiler demand...

Page 44: ...44 110772 01 5 20 CL Installation Service Manual New Yorker Boiler Company Inc P O Box 3005 Lancaster Pennsylvania 17603 3005 Attn Customer Service Department www newyorkerboiler com...

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