New Yorker CI-HGS Series Installation, Operating And Service Instructions Download Page 49 | Manualshive

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Summary of Contents for CI-HGS Series

Page 1: ...E VlCE I T CTI FOR Label located on top of the boiler Boiler Model Number Boiler Serial Number CI HGS Heating Contractor Installation Date Phone Number Address Yorker RESIDENTIAL HEATING BOILERS 1024...

Page 2: ...d in the USA shall be made in accordance with the National Electrical Code and or Local Regulations CANADIAN BOILERS A Current Edition of Canadian Standards Association CSA B139 Installation Code for...

Page 3: ...are correctly installed and are operating properly when the installation is complete including verifying that the limit sensor is fully installed Failure to properly install Limit Sensor may result i...

Page 4: ...ed with controls which may cause the boiler to shut down and not re start without service if damage due to frozen pipes is a possibility the heating system should not be left unattended in cold weathe...

Page 5: ...TOP _W H a_N c L GS PJG_ F__igure 1 CI HGSTM 72 thru CI HGSTM 163 O1...

Page 6: ...face Area Sq Ft 13 29 13 29 20 29 27 29 Actual Shipping Weight LB 43O 430 545 658 TABLE 1B RATING DATA Boiler Model No CI HGS 72 CI HGS 101 CI HGS 127 CI HGS 163 GPH 0 60 0 82 1 05 1 35 Burner Capacit...

Page 7: ...Jacket Left Side Panel 19 for burner swing door if opened fully with burner mounted otherwise 1 with burner removed 12 access clearance to service rear of boiler if right side clearance is less than 1...

Page 8: ...provides adequate air for combustion and ventilation 5 RIGHT SIDE VIEW _ VENT 3 _ _ PIPING F _ MLOV IETDy _ 6 _ _ 24 For boiler located in a confined space or an unconfined space in a building of unu...

Page 9: ...5 percent free area and metal louvers and grilles have 60 75 percent free area c Louvers and grilles must be fixed in the open position or interlocked with the equipment to open automatically during e...

Page 10: ...Sch 40 pipe handles through leg hole in front and rear legs Center end of pipe on wooden blocks as shown in Figure 3 NOTE Pipe handles should extend a minimum of 48 beyond jacket front panel for best...

Page 11: ...m left side hinge as shipped to right side hinge To reverse hinge arrangement see Figure 4A Lift door off mounting bracket and set aside Remove mounting bracket and hardware from left side 2 3 Remove...

Page 12: ...OOOR POSITION i FR PERLY Ch OSE_ _ND SECURED IACKET S_DE PANEL POSliON 5 _5o MAXIMUMFULL OPffN POSITION AND 8 SWING RAD_ USTO FULL OP EN POS iON Figure 4B Top View Burner Swinq Door Mounted to Cast I...

Page 13: ...not be E E drawn in to provide an air tight seal as shown in Figure 4C Applying excessive torque will only cause thread damage INSPECT SWING DOOR INSULATION AND ROPE GASKET 2 3 4 Open burner swing doo...

Page 14: ...circuit board by pressing connector on sensor unit into mating connector on circuit board refer to Figure 16 Remove the center knockout from the top of the control case Fish the sensor tin ouch knock...

Page 15: ...ane in 211d pass flueway on right side of boiler hold bane with word Right readable at the top Slide bane in flueway until position tab touches fins on right side of 3rdpass flueway Model CI HGS 127 T...

Page 16: ...so that the chilled medium is piped in parallel with the heating boiler using appropriate valves to prevent the chilled medium from entering the boiler See Figure 8 Also consult I B R Installation an...

Page 17: ...AIR SCOOP iS USED SUPPLY VALVE 1 TANK SYSTEM BYPASS SEE NOTE 2 z BYPASS VALVE AIR VENT SCOOP TO LINK SL TO WATER HEATER ZONE 1 IF USED VALVE PRESSURE SHUT OFF CHECK VALVE REDUCING VALVE IF REQUIRED VA...

Page 18: ...ENTIONAL I AIR SCOOP IS USED _ 11 SUPPLY _ VALVE t1 _1 11 SYSTEM CIRCULATOR PRESSURE REDUCING VALVE TO LINK SL TO WATER HEATER ZONE 1 IF USED TO ZONE2 7 D YPASS 2 VALVE i T BALANCING VALVE ZONE VALVE...

Page 19: ...ighest water containing cavity of the boiler that is a hot water boiler nmst be full of water to operate safely 5 If it is required to perform a long term pressure test of the hydronic system the boil...

Page 20: ...o Figures 7A and 7B 1 Refer to Link SLTM instructions for additional information gR N _ alL R gYNFF P R rUNN RSAR OF j f F _ure 9A Link SL TM Water Heater Pi in w Su I Side Circulator on Circulator Zo...

Page 21: ...he use of a liner even when the same fuel is used At a minimum the chinmey shall be examined by a qualified person in accordance with the requirements of Chapter 11 o f NFPA 211 Standard for Chinmeys...

Page 22: ...SS THAN ONE _NCN IN FOUR FEET DRAFT RE D_LUT_ONAiR F E_i_ure 10 Recommended Vent _ement and Chimne_uirements PROP_ I _OCAT_ONS _ NAC EP tM_I E LO ATION k F PTAI_ o_ LO _ATION _ _ 7_ _ g 3gi J7 R NO Pr...

Page 23: ...ficant effect on the amount of draft created in a vertical chinmey as well as the propensity to create condensate The higher the stack temperature the greater the amount of draft that can be generated...

Page 24: ...e any signs of condensation in the chimney or chimney connector Consult with your local chimney professional for recommendations E MINIMUM CLEARANCES See Figure 2A for details regarding clearances to...

Page 25: ...or products of combustion and an intake for combustion air in a single concentric terminal 3 Direct Vent Hood Assembly nfinimum clearance to combustible material is 0 This venting system must be insta...

Page 26: ...Separate the vent hood tee from the vent hood body and set aside for later use After determining the location of the vetoing system termination cut the square hole in the wall sized according to L dim...

Page 27: ...1 Standard for the Installation o fOil Burning Equipment and NFPA211 Standard for Chimney Fireplaces Vents and Solid Fuel Burning Appliances latest editions For installations in Canada follow requirem...

Page 28: ...Insure no damage is done to the adapter and the flue outlet collar 5 Assemble supplied adapter clamp halves with 5 16 18 bolts and square nuts install the adapter clamp onto the appliance adapter and...

Page 29: ...he sealant into the inner vent pipe corrugations See Figure 20 11 Firstly push one end of the inner vent pipe onto the vent termination inner pipe all the way up to the stop bead Secondly push the opp...

Page 30: ...er provided evenly spaced around the collar T 7 _ _ _T _ _ i il ib17 07 k D _ 1 ik 7 17 7 7 _Ej_ure 21 Vent Pi eAssembl to Vent Termination Inner Pie A lianceAda ter 8 Re tighten the screws securing o...

Page 31: ...he pivot point and plumb Refer to the vacuum relief valve manufacturer s instructions for details 14 Install remainder of air intake piping to Direct Vent Termination air intake collar securing each j...

Page 32: ...ce with an over current device disconnect in the circuit A service switch is recommended and may be required by some local jurisdictions 4 Use anti short bushings on all wiring passing through boiler...

Page 33: ...am Beckett Burner a TTTERMINALS dUMPER BOILER SEQUENCE OF OPERATION A call for heat by the thermostat energizes the L7248C control which in turn energizes the primary control to turn on the burner The...

Page 34: ...PPLIED BY INSTALLER _GND 0 __0 _ L I 0 0 _ L2 OVERCURRENT PROTECTION DISCONNECT POWER SUPPLY 120 60 1 RIELLO BURNER W PRIMARY CONTROL WIRE CODE BK BLACK GR GREEN RD RED WH WHITE N L SCHEMATIC DIAGRAM...

Page 35: ...copper tubing Copper tubing shall have a 032 nfininmm wall thickness Some jurisdictions require the use of a fusible shutoff valve at the tank and or the burner in addition some jurisdictions require...

Page 36: ...Maximum Length of Tubing H R See Figure 3 8 OD Tubing 3 GPH 93 85 77 69 69 52 44 36 27 1 2 OD Tubing 3 GPH 100 100 100 100 100 100 100 100 100 76 3 Under no circumstances is a manual shutoff valve to...

Page 37: ...es or shut off valves in supply and return of each zone s c Attach a hose to vertical purge valve in boiler system supply piping up stream from the full port ball valve Note Terminate hose in five gal...

Page 38: ...condition The operating states are a Normal Boiler temperature went below the High Limit setting minus the Differential and has not exceeded the High Limit setting or the boiler temperature went abov...

Page 39: ...CHECKOUT Put the system into operation and observe at least one complete cycle to make sure that the controller operates properly See Step 9 TROUBLE SHOOTING to use LED to assist in determining syste...

Page 40: ...safe and efficient operating condition If the flame appears stringy instead of a solid fire try another nozzle of the same type Flame should be solid and compact After all adjustments are made rechec...

Page 41: ...7 WITH LOCATION OF HEAD AT O POSIT ON ON ADJUSTING PLATE _ WITNESS MARK PRIMARY ADJUSTING P_TE KNUNLED NUT Vl HEAD SECONDARY ADJUSTING PLATE ACORN NUT LOCK WASHER CI HGS 163 Fi gaure30 kilL2 and Vl He...

Page 42: ...Upon reinstallation of the nozzle line assembly check that head air plate setting number pointer lines up with a number on the scale which matches a value shown in Table 13 for a particular boiler bu...

Page 43: ...NG on burner for a light orange colored flame Flame should be solid and compact Use smoke tester and adjust air for a minimum smoke not to exceed 1 with a minimum excess air Make final check using sui...

Page 44: ...eriods hO NO _ _ MO 44 iii Limited Recycle This feature limits the number of recycle trials for each call for heat to a maximum ofttn ee trials If the flame is lost three times and does not successful...

Page 45: ...es Cad Cell Check See Figure 37 Perfoma cad cell resistance check as outlined in control feature If resistance is below 1600 OHMS and burner runs beyond safety cut out time cad cell is good M CAD CEI...

Page 46: ...Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing...

Page 47: ...nt company g C_ 4 Make pH or Alkalinity Test After boiler and system have been cleaned and refilled as previously described test the pH of the water in the system This can easily be done by drawing a...

Page 48: ...he other 3rdpass flue way 5 Clean the 2ndPass Insert a 2 dia x 42 long wire or fiber bristle brush into each of the two 2ndpasses Using long strokes push the brush all the way through the boiler until...

Page 49: ...tion Serious property damage could result if the boiler is connected to a dirty or inadequate chimney The interior of the chimney flue must be inspected and cleaned before the start of the heating sea...

Page 50: ...e amounts will stall the fuel pump Water in the fuel in smaller amounts will cause excessive wear on the pump but more importantly water doesn t burn It chills the flame and causes smoke and unburned...

Page 51: ...stem power 24 Vac T T 24 V present disconnect thermostat short T T 120 Vac at B1 B2 Refer to Err on display Action Turn system power on No 24 V replace control Boiler starts check wiring and thermosta...

Page 52: ...01 zz_ Zj I Bare Boiler Assembly...

Page 53: ...er Swing Door 1T 1 8 Dia Rope Gasket Observation Port 1U Observation Port Cover 5 16 18 x 5 8 Lg Socket Head Cap Screw 1V Plated lW 3 8 16 x 1 3 4 Lg Tap Bolt Plated 1X 3 8 Flat Washer USS Plated 1Y S...

Page 54: ...cJ_ Jacket Assem bl_v...

Page 55: ...Plain 100046 01 2 2 2 2 2D 5 8 O D x 2 5 32 Lg Jacket Spacer 100035 01 2 2 2 2 2E 5 16 18 Acorn Nut Plated 100047 01 2 2 2 2 Jacket Side Panel Assembly w Insulation 2 Section Boiler 102405 02 1 1 2F 3...

Page 56: ...MOUNTING HARDWARE _NCLUDED WITH BURNER SW_NG DOOR Water Boilers Trim and Controls...

Page 57: ...022 High Limit Circ Relay Note Control Only Honeywell L7248C1022 3G Limit Rated Temperature Sensor Temperature Sensor Spring Clip Relief Valve 3 4 NPT M x F Conbraco 10 407 05 30 PSi 3H Relief Valve 3...

Page 58: ...H_D AIR TUBE ASSEMBLY MOUNT CONNECTOR FLANGE TUBE GASKET SIDE VIEW KNURLED NUT ELECTRONIC IGNITOR GNITOR GASK_ LOW FIRING __ RATE BAFFLE iNSiDEHOUSING HOLE PLUG FUEL PUMP AiR BAND _ AIR SHUTTER CONTRO...

Page 59: ...Screw Ignitor Holding Screw Ignitor Gasket Kit Wire Guard Junction Box Flame Detector Oil Solenoid Valve Coil Oil Solenoid Valve Cord CI HGS 72 AFG70MQASN NY2802 31840 4150 4198 3709 4198 2999 2454 37...

Page 60: ...O_ Beckett NX Burner...

Page 61: ...28 29 30 Coupling Rear Access Door Electrodes Insulator Kit Fuel Unit Single Stage A2EA6520N621L Fuel Unit Two Stage Mounting Screws 1 4 20 x 7 8 Gasket Igniter Baseplate Gasket Igniter Baseplate Hing...

Page 62: ...IES BOILERS NOTE When ordering parts always give the serial and model numbers shown on the boiler and burner Refer to Models F3 F5 Installation Manual Rielto 40 Series Residential Oil Burners C6501010...

Page 63: ...ipe Attach the LWCO to a 3 4 NPT connection on the supply piping Ideally manual shutoff valves should be located above the LWCO and the boiler to allow for servicing This will allow probe removal for...

Page 64: ...afety switch in series in the safety limit string see Figure B1 Always follow this method when applying a blocked vent safety switch to a boiler equipped with a combination high tow limit relay contro...

Page 65: ...fuel pump is factory set at 140 PSI and must be readjusted to settings shown above during burner start up tjrl TABLE 12B RIELLO BURNER SPECIFICATIONS CHIMNEY VENT Boiler Model CI HGS 72 CI HGS 101 CI...

Page 66: ...045 0 08 Baffles OUT Minimum Breech Pressure w c 3 0 03 0 04 2 The increased stack temperature with the baffles removed is an approximation based on a constant supply temperature of 180 F and 11 5 CO...

Page 67: ...DATE SERVICE RECORD SERVICE PERFORMED 67...

Page 68: ...intenance These warranties will not be applicable if the boiler is used or operated over its rated capacity is installed for uses other than home heating or is not maintained in accordance with New Yo...

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