New Holland EXITUS TL60E Service Manual Download Page 4

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Contents

INTRODUCTION

Engine....................................................................................... 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

Clutch ....................................................................................... 18

[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

Transmission.............................................................................. 21

[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

Four-Wheel Drive (4WD) system .................................................. 23

[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3

Front axle system ....................................................................... 25

[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2

[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4

47835583A 15/02/2017

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Summary of Contents for EXITUS TL60E

Page 1: ...UAL TL60E TL75E TL85E TL95E Tractor Part number 47835583A English February 2017 2017 CNH Industrial Latin America LTDA All Rights Reserved SERVICE MANUAL 1 1 Part number 47835583 TL60E TL75E TL85E TL9...

Page 2: ...ZDCY12367 TL75E 12x12 20x12 4WD new cab HCCZTL75CFC437744 TL85E Without cab 4WD ZDCL04468 TL85E Without cab 2WD ZEC134399 TL85E 12x4 12x12 2WD new cab HCCZTL85CFC437744 TL85E 12x12 20x12 4WD new cab...

Page 3: ...C437744 Latin America 8045 05 260 TL85E Sem cabine 4WD ZDCL04468 Latin America 8045 25 260 TL85E Sem cabine 2WD ZEC134399 Latin America 8045 25 260 TL85E 12x4 12x12 2WD cabine nova HCCZTL85CFC437744 L...

Page 4: ...ystem 10 9 Clutch 18 18 110 Clutch and components 18 1 Transmission 21 21 114 Mechanical transmission 21 1 21 160 Creeper 21 2 21 162 Reverser 21 3 Four Wheel Drive 4WD system 23 23 202 Electro hydrau...

Page 5: ...1 Brakes and controls 33 33 202 Hydraulic service brakes 33 2 33 110 Parking brake or parking lock 33 3 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 104 Fixed displacement pump 35 2 35 322 Re...

Page 6: ...ake and exhaust system 55 6 55 012 Engine cooling system 55 7 55 013 Engine oil system 55 8 55 030 Service brake electrical system 55 9 55 031 Parking brake electrical system 55 10 Platform cab bodywo...

Page 7: ...47835583A 15 02 2017 Find manuals at https best manuals com...

Page 8: ...INTRODUCTION 47835583A 15 02 2017 1 Find manuals at https best manuals com...

Page 9: ...anual 5 Safety rules 10 Safety rules 12 Safety rules Ecology and the environment 16 Safety rules 17 Torque Minimum tightening torques for normal assembly 18 Basic instructions Shop and assembly 23 Tor...

Page 10: ...washer Road speed Rear hitch lower Engine Oil Pressure Windscreen wash wipe Differential Lock Hydraulic lift height threshold Engine Coolant Temperature Heating temperature control Rear axle oil tempe...

Page 11: ...y parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is give...

Page 12: ...ta specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical informati...

Page 13: ...tems on the machine Each Section is identified by a number 00 35 55 etc The Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Sect...

Page 14: ...Separation X 73 Residue handling X 74 Cleaning X 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding X 78 Spraying X 79 Planting X 80 Crop storage Unloading X 82 Front loader and...

Page 15: ...10 001 TECHNICAL DATA ENGINE Engine and crankcase General specification 10 001 D 40 A 10 4 FUNCTIONAL DATA ENGINE Engine and crankcase Dynamic description 10 001 C 30 A 10 6 SERVICE ENGINE Engine and...

Page 16: ...he chapters of the service manual After B there may be some additional information In this case it shows 01 which represents the Front block cover These options may be front rear left right hydraulic...

Page 17: ...and all the equipment that you remove Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame because these fluids are flammable The fuel fillin...

Page 18: ...serious infections or dermatitis Always read the system pressure using suitable gauges Wheels and tires Make sure that the tires are correctly inflated at the pressure specified by the manufacturer I...

Page 19: ...nce immediately Chemicals General You must always take care when using and handling chemicals such as solvents sealants adhesives paints foam resins battery acids anti freeze brake fluid oils and grea...

Page 20: ...apacity Use low voltage equipment 110 volt for work lights and inspection lights wherever possible Use pneumatic equip ment instead of electrical equipment wherever possible In the event of electrocut...

Page 21: ...high boiling point can cause serious skin diseases including skin cancer Gas cylinders See fire In general gases such as oxygen carbon dioxide argon and propane are stored in cylinders with pres sure...

Page 22: ...nd prolonged or recurrent contact can cause irritation and dermatitis Some can be absorbed through the skin in toxic or harmful quantities Splashes into the eyes can cause serious irritation and even...

Page 23: ...allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air...

Page 24: ...lor associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW...

Page 25: ...25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47...

Page 26: ...N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft...

Page 27: ...t 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80...

Page 28: ...5 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m...

Page 29: ...4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C T...

Page 30: ...llation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with t...

Page 31: ...ttery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you comp...

Page 32: ...15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N...

Page 33: ...s When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to speci...

Page 34: ...gine oil with filter TL60E 8 6 TL75E TL85E and TL95E 11 8 NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 15W 40 or NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 10W 30 NH 300H M2C 906A API CI 4 CH...

Page 35: ...te 545 Torque Standard torque data for hydraulics 26 NEW HOLLAND AMBRA AGRIFLU Capacities 27 CNH Refrigerant HFC 134a Capacities 27 NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 15W 40 Capacities 27...

Page 36: ...5E Without cab 2WD 12x4 ZDCY12367 TL75E 12x12 20x12 4WD new cab HCCZTL75CFC437744 TL85E Without cab 4WD ZDCL04468 TL85E Without cab 2WD ZEC134399 TL85E 12x4 12x12 2WD new cab HCCZTL85CFC437744 TL85E 1...

Page 37: ...rs 10 2 10 101 Cylinder heads 10 3 10 105 Connecting rods and pistons 10 4 10 103 Crankshaft and flywheel 10 5 10 216 Fuel tanks 10 6 10 218 Fuel injection system 10 7 10 254 Intake and exhaust manifo...

Page 38: ...CONSUMABLES INDEX Consumable Reference PAGE Loctite Engine Install 10 1 15 Loctite Engine Install 10 1 15 47835583A 15 02 2017 10...

Page 39: ...47835583A 15 02 2017 10...

Page 40: ...75E Without cab 2WD 12x4 ZDCY12367 TL75E 12x12 20x12 4WD new cab HCCZTL75CFC437744 TL85E Without cab 4WD ZDCL04468 TL85E Without cab 2WD ZEC134399 TL85E 12x4 12x12 2WD new cab HCCZTL85CFC437744 TL85E...

Page 41: ...ts Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine General specification 4 SERVICE Engine Remove 5 Install 14 Compression test 20 See content for specific models 47835583A 15 02 2017 10 1 10...

Page 42: ...CONSUMABLES INDEX Consumable Reference PAGE Loctite Engine Install 10 1 15 Loctite Engine Install 10 1 15 47835583A 15 02 2017 10 1 10 001 3...

Page 43: ...ion ratio 17 5 1 Maximum engine power SAE J1995 41 0 kW 55 7 Hp 2400 RPM 56 0 kW 76 1 Hp 2400 RPM 63 0 kW 85 7 Hp 2500 RPM 75 0 kW 102 0 Hp 2400 RPM Maximum engine torque at 1400 RPM SAE J1995 205 N m...

Page 44: ...ut cab 4WD ZDC112512 LA TL95E LA DANGER Heavy objects Lift and handle all heavy components using lifting equipment with adequate capacity Always support units or parts with suitable slings or hooks Ma...

Page 45: ...ities 8 Drain the coolant from the engine Consult the proce dures in Radiator Drain fluid 10 400 CUIL13TR00475AA 4 9 Disconnect the fuel line 2 and the electrical cable 1 from the pre heating glow plu...

Page 46: ...xible oil pressure and return lines 1 and 2 to the steering cylinders NOTE Identify the hoses before disconnecting them for easy installation 18 Remove the Auxiliary Front Wheel Drive AFWD drive shaft...

Page 47: ...to access the upper screws securing the engine LAIL11TL1127A0A 12 23 Disconnect the control pedal throttle cable LAIL11TL1128A0A 13 24 Loosen the front two bolts 1 securing the cab to the relative su...

Page 48: ...er removed earlier on the floor under the brake and clutch pedals LAIL11TL1131A0A 16 27 Remove the four lower bolts 1 securing the engine to the transmission LAIL11TL1132A0A 17 28 Place the tool troll...

Page 49: ...hoses for flow and return of fluid to the heating system LAIL11TL1135A0A 20 33 Loosen the last four fixing bolts from the engine to the transmission 34 Disconnect the three electric connectors 1 from...

Page 50: ...mpletely remove the clutch assembly LAIL11TL1139A0A 24 39 Remove the screw 2 securing the tubing to the en gine and remove the tubing of the low pressure hy draulic circuit 40 Hitch the engine to the...

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