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BLOWN UP VIEW OF BURNER ASSEMBLY 

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Summary of Contents for Buck Stove FP-327-ZC

Page 1: ...fied installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 14 This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local c...

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Page 3: ...n 11 Mobile Home Installation 13 Producing Adequate Ventilation 14 Ventilation Air Indoors 16 Ventilation Air Outdoors 17 Gas Connection 18 Gas Pressure Check 19 Placement of Logs 20 Lighting Instructions Millivolt Valve 21 Lighting Instructions Modulating Valve 25 Flame Check 29 Wiring Diagram 30 Important Safeguards 32 Trouble Shooting 33 Service Replacement Parts 37 Warranty Owner Registration ...

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Page 5: ...s or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 2 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convert...

Page 6: ...d fresh air damper must be closed 12 Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids 13 If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced 14 Do not use this heater if any part has been under water Immediately call qualified service technician to inspect th...

Page 7: ...ay to avoid burns or clothing ignition 26 Young children should be carefully supervised when they are in the same room with the appliance 27 An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bedroom or bathroom 28 The appliance and its appliance main gas valve must be disconnected from the gas supply pipping system during any pressure testi...

Page 8: ...or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance SECTION II ZERO CLEARANCE INSTALLATION The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 This appliance may be installed in an After Market Manufactured M...

Page 9: ...e appliance should be inspected before use and at least annually by a professional ser vice person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean NOTE Do not obstruct air openings around appliance Maintain adequate clearances around air...

Page 10: ...HOULD BE CONSULTED IN ALL CASES AS TO THE PARTICULAR REQUIREMENTS CONCERNING THE INSTALLATION OF FACTORY BUILT FIREPLACES Select the location for the fireplace by taking into consideration the factors previously outlinedinthe ChoosingtheLocation Seepage6 FramingtheFirebox The width of the framed opening must be 31 7 8 The height of the framed opening must be 32 3 16 The entire fireplace can be ele...

Page 11: ...may not overlap the black face of the fireplace The space between the wall covering and the fireplace should be sealed with a heat resistant material such as rock wool insulation or mortar NOTE An L shaped steel lintel must be installed across the top of the firebox opening where facing materials such as brick or stone is used on the face of the firebox It acts as a support firestop It should be a...

Page 12: ... METAL CEILING 2 2 2 42 COMBUSTIBLE MATERIAL NAILING FLANGE STAND OFF FP 327 ZC LOUVERS HOOD TOP TRIM METAL CEILING 2 6 2 2 42 MIN COMBUSTIBLE MATERIAL NAILING FLANGE STAND OFF FP 327 ZC LOUVERS HOOD TOP TRIM METAL CEILING MANTEL 3 4 FLAT SURFACE MANTEL 3 4 FLAT SURFACE 2 1 2 FLAT SURFACE 3 12 10 3 4 TO 12 5 MIN 2 1 2 3 4 10 7 13 8 PICTURE 1 PICTURE 2 PICTURE 3 Page 10 ...

Page 13: ...LIANCE 2 Screen s can not be removed or altered Position screen s in the closed position before leaving heater unattended 3 Follow instructions for assembly of Optional Wooden Mantel See instructions supplied with mantel 4 After mantel has been assembled slide the heater from the rear into the opening of the mantel NOTE Place a cloth or blanket over the front portions of the mantel as not to scar ...

Page 14: ...light the heater see Lighting Instructions pages 21 through 28 Make sure you have the right gas valve for Natural or LP gas TOP MANTEL SIDE MANTEL 1 2 WOOD SCREWS 9 MANTEL BASE REAR OF HEATER FIGURE 6 Page 12 ...

Page 15: ...WHERE NOT PROHIBITED BY LOCAL CODES After Market Completion of sale not for the purpose of resale from the manufacturer THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES NOTE For mobile home installation follow Installation This Instruction Manual NOTE See Producing Adequate Ventilation page 14 Page 13 ...

Page 16: ...USTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 10 11 kg per pa sec m2 or less with openings gasketed or sealed b Wea...

Page 17: ...oes not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used ____________BTU Hr maximum the space can support ____________BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used T...

Page 18: ...d 2 Figure 7 You can also remove door into adjoining room see Option 3 Figure 7 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input ratings of all gas utilization equipment in the ...

Page 19: ...stion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power unit WARNING THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER FRESH AIR...

Page 20: ...ide for connection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPEN FLAME NOTE If the factory built fireplace has no gas access hole s provided an access hole of 1 5 inch 37 5mm diameter or less may be drilled through the lower sides o...

Page 21: ...tallation it may be necessary to bleed out air in the gas lines Do this by holding the control knob and turning the knob to the PILOT position for about 30 seconds To check the Regulator pressure remove the pressure tag plug at the left side of the Regulator facing the heater The pressure should be checked with the heater burning and the control set on high After measuring the pressure replace the...

Page 22: ...AGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID DRAFTS THAT ALTER BURNER FLAME PATTERN PLACEMENT OF LOGS Figure 9 1 2 3 Page 20 ...

Page 23: ... light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it ...

Page 24: ...ully open the manual shutoff valve 8 Push the ON OFF toggle switch to OFF rocker switch 9 Turn gas control knob counterclockwise to the PILOT position Press in gas control knob for fifteen 15 seconds 10 With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the front of the appliance This will light the pilot If needed keep repea...

Page 25: ...t If so the Wall Thermostat needs to be set at a higher temperature than the room temperature TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door located at bottom front of the appliance 2 If equip with thermostat set to lowest setting 3 Turn control knob clockwise to the OFF position 4 Turn off all electric power to the appliance if service is to be performed 5 Close access pa...

Page 26: ...ol knob counterclockwise to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 5 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise to the ON position Push the ON OFF tog...

Page 27: ... to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your local fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to ...

Page 28: ...nual shut off valve 9 Turn control knob counterclockwise to the PILOT position Press in control knob for 15 fifteen seconds see figure 3 10 With control knob pressed in turn control knob clockwise to IGNITE and then immediately back to PILOT with the button still pressed in This will light the pilot If needed keep repeating this step until pilot lights 11 Keep control knob pressed in for one 1 min...

Page 29: ...s as this can result in improper combustion and excessive carbon monoxide emissions PILOT PILOT BURNER IGNITER ELECTRODE THERMO COUPLE O D S 13 Close the access panel door 14 Turn on all electric power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door located in lower front center o...

Page 30: ...ermine your personal comfort levels MANUAL LIGHTING PROCEDURE 1 If the pilot cannot be ignited with the ignitor on the control valve it can be manually lit with the use of a paper match and a lighter rod 2 Place the match in the holder and light With other hand depress the control knob counterclockwise to PILOT 3 Use rod to light match and ignite pilot The pilot is located behind the burner tub an...

Page 31: ...t is in operation FLAME Propane LP should produce a flame that is 3 to 4 above rear log This flame should be yellow Natural gas should produce a flame that is 3 to 4 above rear log This flame should be mostly blue except for the top 1 2 which should be yellow Figure 14 BURNER NATURAL PILOT PROPANE PILOT Page 29 ...

Page 32: ...ssembly is standard for this appliance and is installed by the manufacture Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service technician More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments and circulating a...

Page 33: ...OUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE NOTE PESBRO84 Blower Model FP 327 ZC Rating 120 volts 60HZ 0 54 Amps NOTE For convenience allow licensed electrician to install properly grounded 3 plug receptacle near unit Page 31 ...

Page 34: ... OR MOVING THESE LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTIONS ON IMPORTANT SAFEGUARDS All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piezo cover or the control knob panel may be required occasionally Do not use cleaning fluids to clean the logs or any other part of the heat...

Page 35: ...4 Igniter cable pinched or wet 5 Piezo igniter nut is loose 6 Broken igniter cable 7 Bad piezo igniter POSSIBLE CAUSE 1 Gas supply turned off or manual shutoff valve is closed 2 Control knob not in PILOT position 3 Control knob not pressed in while in PILOT position SOLUTION 1 Replace igniter 2 Replace igniter 3 Reconnect igniter cable 4 Free igniter cable if pinched by any metal or tubing Keep ig...

Page 36: ... flame to go out This problem can be caused by one or both of the following A Low gas pressure B Dirty or partially clogged ODS Pilot 7 Control valve damaged 4 Continue to hold down control knob Repeat igniting operation until air is removed 5 Contact local propane gas company 6 Clean ODS Pilot or replace ODS Pilot assembly 7 Replace gas regulator SOLUTION 1 Press control knob completely 2 After O...

Page 37: ...s odor during com bustion POSSIBLE CAUSE 1 Metal expands while heating or contracts while cooling 1 Heater burning vapors from paint hairspray glues etc See Important above 2 Low fuel supply 3 Gas leak See WARNING above 1 Not enough fresh air is available 2 Low line pressure 3 ODS Pilot is partially clogged 1 Gas leak See WARNING above 2 Control valve defect 1 Foreign matter between control valve ...

Page 38: ...uipped with this type of valve 2 Air in gas line 3 Air passageways on heater blocked 4 Dirty or partially clogged burner orifice SOLUTION 1 Clean burner see Cleaning and Maintenance or replace burner orifice 2 Contact local propane gas company 1 Contact local propane gas company 2 Clean burner see Cleaning and Maintenance or replace burner orifice 1 Clean burner see Cleaning and Maintenance or rep...

Page 39: ...ice operation Check for gas leaks after servicing REPAIR PARTS A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or distributor when ordering If one is not available you may contact New Buck Corporation P O Box 69 Spruce Pine NC 28777 Phone 828 765 6144 Page 37 ...

Page 40: ...PE TPT100 433 Thermo couple Copreci 1 7 PE 2150053 Copreci ODS Nat Pilot 1 7A PE 2150054 Copreci ODS LP Pilot 1 8 PE RV12LF30 Maxitrol Regulator Nat 1 8A PE RV12LF90 Maxitrol Regulator LP 1 9 RF 14ALMTUB 1 4 Aluminum Tubing 1 10 PH 1166 3 8 Street Elbow 1 11 PE 6482 1 4 1 8 Compression Adapter 2 12 PO Orifice Orifice Nat or LP 1 13 PS 112726 M1127 Burner Supports 2 14 PO 38634ALMTUB 3 8 x 6 3 4 Bu...

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Page 42: ...l Regulator Nat 1 7A PE RV12LF90 Maxitrol Regulator LP 1 8 PE 124461 14 Igniter Wire 1 9 PE 4966 3 8 3 8 Elbow 1 10 PH 63212RPP 6 32X 1 2 Round Head Screw 4 11 PH 632HNP 6 32 Hex Nut 2 12 PE 6482 1 4 1 8 Compression Adapter 2 13 PO 112772 M1127 Switch Holder 1 14 PO 38634ALMTUB 3 8 x 6 3 4 Burner Tube 1 15 PO 54ORFHLD Angled Orifice Holder 1 16 PO Orifice Orifice Nat or LP 1 17 PO TBURN Single Bur...

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Page 44: ...that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose trouble Painted surfaces Damage or defect caused by improper...

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