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Nemag

 | User Manual | Quick Release Link EN | Revision 1.3

 

13  

6  Maintenance 

Carry out maintenance (lubrication, cleaning, inspection and tests, removing burrs) as described in this chapter and according to 

the applicable local legislation. 

6.1  Lubrication 

  Grease the contact areas (A). This extends the lifetime of both the NEMAG 

Quick Release Link and the NEMAG Rope Pear Socket. 

  Use EP3 or EP4 grease (lubricant for high-pressure contact surfaces). 

  Apply grease after every 24 hours of use. 

 

 

 

NOTE 

Do not grease the NEMAG Rope Pear Socket when it is used in an environment with large quantities of abrasive particles. For 

example during transshipment of alumina or other abrasive / dusty ores. 

6.2  Cleaning 

During use, particles that stimulate wear can become embedded in the lubricant. Therefore, regularly clean the bow of the NEMAG 

Quick Release Link. 

6.3  Visual inspection 

Visually examine the NEMAG Quick Release Link for defects after every 200 hours of use. 

6.4  Removing sharp hard points and burrs 

Through contact with other equipment, burrs or small bumps can occur on the edges of the contact surfaces of the locking piece. 

This can make it difficult to slide the locking piece on the ‘C’ section. Use a file to remove these burrs or small bumps, until the 

locking piece functions correctly again, as described in chapter 5. 

 

 

WARNING 

When you remove any defects, make sure that the play between the ‘C’ section and the locking piece, and the overall wear of 

the ‘C’ section, do not exceed the values that are given in chapter.7. 

6.5  Magnetic Particle Inspection (MPI) 

  To avoid failures that are the result of fatigue cracks, the NEMAG Quick Release 

Link must undergo a Magnetic Particle Inspection (MPI) after at least every 

125,000 cycles at safe working load (SWL). 

  Do the MPI at the areas that are shown in the illustration. 

  Do the MPI at the intervals that are given in section 6.6. 

  If required by the applicable local legislation, test the NEMAG Quick Release 

Link after inspection 

 

Summary of Contents for Quick Release Links

Page 1: ......

Page 2: ...e products that are described in this manual Product warranty Any warranties expressed or implied concerning the use of Rope Pear Sockets and Quick Release Links apply to new unused products when test...

Page 3: ...ypes are indicated in the text 1 2 3 Units All data in this manual is given in accordance with metrical European units and standards 1 3 Admonitions DANGER Indicates a hazard with a high level of risk...

Page 4: ...as described in this manual and in accordance with the applicable local legislation Do not use the NEMAG Quick Release Link without a valid certificate Only use the NEMAG Quick Release Link when the...

Page 5: ...84 27 21 32 5 23 28 1 3 6 5 000 37 500 92 92 29 5 23 35 25 30 3 1 6 7 7 000 49 000 100 100 32 25 38 28 32 8 2 0 8 8 000 54 000 108 108 34 5 27 40 5 31 35 3 2 6 9 9 500 60 000 116 116 37 29 43 5 34 38...

Page 6: ...64 142 60 495 39 34 5 51 64 45 130 6 3 13 40 42 21 000 125 000 285 166 63 555 43 36 5 59 80 48 132 8 8 14 43 45 26 000 155 000 312 166 68 595 47 40 62 72 51 155 10 7 15 46 48 30 000 180 000 337 170 75...

Page 7: ...ze Quick Release Link and Rope Pear Socket An additional safety factor can be included Given Steel wire rope with a diameter of 26 mm Safe working load of the steel wire rope 10 000 kg 1 According to...

Page 8: ...1360 105 19 14 1336 34 36 12 13 14 1000 1240 1360 105 19 14 12 37 39 11 12 13 1200 1450 1560 110 20 12 1440 37 40 13 14 15 1200 1450 1560 110 20 12 13 40 42 12 13 14 1200 1450 1560 110 21 12 3221 42...

Page 9: ...ce The locking piece has these parts The force transmitting body which is forged of steel that is not subject to ageing It is quenched and tempered up to a tensile strength of 800 1000 N mm2 The locki...

Page 10: ...h the NEMAG Quick Release Link B are 2 chain outer ends 1 outer end of a steel wire rope fitted with a NEMAG Rope Pear Socket A and 1 chain outer end C 1 outer end of the steel wire rope fitted with a...

Page 11: ...key A in the inside hexagon bolt of the locking piece 3 Rotate the key A 90 to the left or to the right This locks the locking piece B on the C section C WARNING The locking piece is only safely lock...

Page 12: ...om the inside hexagon bolt of the locking piece 1 lace the hexagon tip of the key A in the inside hexagon bolt of the locking piece 2 Use the key to push the mechanism inside to the stop 3 Keep the me...

Page 13: ...NEMAG Quick Release Link for defects after every 200 hours of use 6 4 Removing sharp hard points and burrs Through contact with other equipment burrs or small bumps can occur on the edges of the conta...

Page 14: ...ab operation General purpose and container operation 60 cycles hour 1 6 load cycle during one grab cycle 60 cycles hour 1 load cycle during one operation cycle Inspection after 125 000 cycles at SWL 1...

Page 15: ...ny permanent deformation Any cracks or indication of cracks in the material The number of undergone load cycles is more than 250 000 loads at SWL The bolt in the locking piece does not function correc...

Page 16: ...ved for shipment with a rust proofing agent Make sure that the NEMAG Quick Release Link does not make contact with substances that stimulate oxidation 8 2 Storage The minimum requirement for storage i...

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