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20

3 R 71 EN - Issue 9/2020

11.3  Series R2_S

Valve 

size

 MAIN DIMENSIONS, mm

DN

D

A

C

E

S

T

O

R

M

P

N

U

UNC

Plug

NPTF

80/100

80

102

165

108

196

90

-

20

79

4.8

22.2

35

1/2

1/2

100/150

100

136

163

117

205

90

-

20

80

4.8

22.2

35

1/2

1/2

150/200

150

190

207

177

295

110

32

25

110

6.4

27.8

46

1/2

1/2

200/250

200

240

248

200

346

130

32

25

140

6.4

27.8

46

1/2

3/4

250/300

250

296

297

250

390

130

32

35

141

9.5

39.1

58

1/2

3/4

300/350

300

336

338

270

462

160

40

40

165

9.5

44.2

68

5/8

3/4

350/400

350

390

400

311

513

160

40

45

200

12.7

50.4

80

M16

3/4

400/450

400

450

400

353

584

160

55

50

230

12.7

55.5

90

M20

3/4

DN 150...400

DN 80...100

S

U

U

T

S

Ø B2

Ø   D

Ø B1

f

b 1

E

O

M

C

N

P

O

DN

f

b2

A

R

R2_S

SIZE

FLANGE DIMENSIONS, mm

R2JS PN 10

R2KS PN 16

R2LS PN 25

R2MS PN 40

B1

b

B2

b2

F

kg

B1

b

B2

b2

F

kg

B1

b

B2

b2

F

kg

B1

b

B2

b2

F

kg

80/100

200

20

220

20

3

16

200

20

220

20

3

16

200

24

235

24

3

18

-

-

-

-

-

-

100/150

220

20

285

22

3

24

220

20

285

22

3

24

235

24

300

28

3

30

-

-

-

-

-

-

150/200

285

22

340

24

3

43

285

22

340

24

3

43

300

28

360

30

3

52

-

-

-

-

-

-

200/250

340

24

395

26

3

68

340

24

405

26

3

69

360

30

425

32

3

80

-

-

-

-

-

-

250/300

395

26

445

26

3

98

405

26

460

28

3

100

425

32

485

34

3

110

-

-

-

-

-

-

300/350

445

26

505

26

4

165

460

28

520

30

4

175

485

34

555

38

4

195

-

-

-

-

-

-

350/400

505

26

565

26

2

166

520

30

580

32

2

177

555

38

620

40

2

206

580

46

660

50

2

244

400/450

565

26

615

28

2

201

580

32

640

40

2

224

620

40

670

46

2

256

660

50

685

57

2

298

SIZE

FLANGE DIMENSIONS, mm

R2CS ASME 150

R2DS ASME 300

B1

b

B2

b2

F

kg

B1

b

B2

b2

F

kg

80/100

191

19.5

229

24.0

1.6

17

210

24

254

24

2

19

100/150

229

24.0

279

25.5

1.6

27

254

24

318

28

2

30

150/200

279

25.5

343

29.0

1.6

46

318

28

381

34

2

50

200/250

343

26.0

406

30.5

1.6

74

381

34

450

38

2

82

250/300

406

30.6

483

32.0

1.6

105

450

38

521

42

2

115

300/350

483

32.0

534

35.0

1.6

185

521

42

584

42

2

190

350/400

535

35.4

595

37

2

192

585

54.4

650

57.6

2

257

400/450

595

37

635

40.1

2

230

650

57.6

710

60.8

2

315

SIZE

FLANGE DIMENSIONS, mm

R2RS JIS 10 K

R2SS JIS 16 K

R2TS JIS 25 K

B1

b1

B2

b2

f

kg

B1

b1

B2

b2

f

kg

B1

b1

B2

b2

f

kg

80/100

185

18

210

18

2

14

-

-

-

-

-

-

-

-

-

-

-

-

100/150

210

18

280

22

2

23

-

-

-

-

-

-

-

-

-

-

-

-

150/200

280

22

330

22

2

41

-

-

-

-

-

-

-

-

-

-

-

-

200/250

330

22

400

24

2

65

-

-

-

-

-

-

-

-

-

-

-

-

250/300

400

24

445

24

2

98

-

-

-

-

-

-

-

-

-

-

-

-

300/350

445

24

490

26

3

165

-

-

-

-

-

-

-

-

-

-

-

-

350/400

490

26

560

28

3

159

540

34

605

38

3

192

540

40

605

46

3

201

400/450

560

28

620

30

3

201

605

38

675

40

3

247

605

46

675

48

3

260

Summary of Contents for R1L Titanium Series

Page 1: ...3 R 71 EN Issue 9 2020 V port segment valves Series R1L Titanium Series R21L Titanium Series R2_S High consistency Installation Maintenance and Operating Instructions...

Page 2: ...g 4 Recycling and disposal 4 Safety precautions 5 TRANSPORTATION RECEPTION AND STORAGE 5 INSTALLATION AND COMMISSIONING 5 General 5 Installing in the pipeline 5 Actuator 6 Commissioning 6 MAINTENANCE...

Page 3: ...e valve identification plate The type code is explained in section 12 The valve is designed for both control and shut off applications 1 3 Valve markings Body markings are cast on the body The valve a...

Page 4: ...ve 2014 68 EU relating to pressure equipment and has been marked according to the Directive 1 7 Recycling and disposal Most valve parts can be recycled if sorted according to material Most parts have...

Page 5: ...n the valve may cause damage and lead to uncontrolled pressure release Damage or personal injury may result CAUTION Do not dismantle the valve or remove it from the pipeline while the valve is pressur...

Page 6: ...storage Tighten the packing evenly at both nuts until the leakage stops 4 MAINTENANCE 4 1 Maintenance general Although Neles valves are designed to work under severe conditions proper preventative mai...

Page 7: ...e sure that the pipeline is not pressurized and that it is empty Also make sure that no medium is led into the pipeline while the valve is being removed or after it has been removed Place the hoisting...

Page 8: ...is easier to install if the back seal is precompressed An O ring seal does not need precompression Clean the flow port that houses the seat Remove any burrs Round off the edges using a fine abrasive p...

Page 9: ...e pin lockings either by grinding or using a spindle Detach the pins 14 and 15 by drilling Fig 23 Be careful not to damage the original bores Note The pins and the drive shaft have been secured by wel...

Page 10: ...tency acid resistant version and in the standard and high consistency tita nium versions Moreover the drive shaft is welded to the seg ment in the high consistency versions Contact the manufacturer fo...

Page 11: ...eyway in the actuator see Fig 28 Check the tightness of the stop screw at the end of the cylinder during cylinder operation The threads must be sealed using an appropriate non hardening sealant e g Lo...

Page 12: ...m Possible fault Recommended action Leakage through a closed valve Wrong stop screw adjustment of the actuator Adjust the stop screw for closed position Faulty zero setting of the positioner Adjust th...

Page 13: ...ng element Spares for the full overhaul All parts from the categories 1 2 and 3 Item Qty Description Spare part category 1 1 Body 3 1 Segment 3 4 1 Seat 2 5 1 Lock spring 2 6 1 Back seal 2 9 1 Gland f...

Page 14: ...ng element Spares for the full overhaul All parts from the categories 1 2 and 3 Item Qty Description Spare part category 1 1 Body 3 1 Segment 3 4 1 Seat 2 5 1 Lock spring 2 6 1 Back seal 2 9 1 Gland f...

Page 15: ...ng element Spares for the full overhaul All parts from the categories 1 2 and 3 Item Qty Description Spare part category 1 1 Body 3 1 Segment 3 4 1 Seat 2 5 1 Lock spring 2 6 1 Back seal 2 9 1 Gland f...

Page 16: ...71 4 76 17 25 15 50 60 75 32 100 92 70 3 8 5 15 170 70 4 76 17 25 15 80 89 100 45 131 108 90 1 2 9 20 196 79 4 76 22 2 35 20 100 113 115 50 158 117 90 1 2 11 20 205 80 4 76 22 2 35 20 150 164 160 65...

Page 17: ...68 268 200 200 455 540 575 590 1 4 3 8 57 63 R1L250 B1C11 R1L250 B1C13 15 25 240 240 326 326 252 252 540 635 630 645 3 8 3 8 95 110 TYPE Max p bar DIMENSIONS mm NPT Kg A B C F J R1L25 B1J8 B1JA8 25 25...

Page 18: ...IMENSIONS mm R21J PN10 R21K PN16 R21L PN25 R21M PN40 B b1 f kg B b1 f kg B b1 f kg B b1 f k 25 115 18 2 4 5 115 18 2 4 5 115 18 2 4 5 115 18 2 4 5 40 150 18 3 7 150 18 3 7 150 18 3 7 150 18 3 7 50 165...

Page 19: ...0 175 200 225 485 485 555 190 215 255 515 515 580 215 240 290 483 483 534 185 210 240 520 520 584 235 260 310 TYPE Max p bar DIMENSIONS mm NPT R21K PN 10 R21K PN 16 R21L PN 25 R21M PN 40 R21C ASME 150...

Page 20: ...30 425 32 3 80 250 300 395 26 445 26 3 98 405 26 460 28 3 100 425 32 485 34 3 110 300 350 445 26 505 26 4 165 460 28 520 30 4 175 485 34 555 38 4 195 350 400 505 26 565 26 2 166 520 30 580 32 2 177 5...

Page 21: ...90 840 575 215 97 601 1020 355 1 2 3 4 279 R2_S400 450 B25 400 400 353 450 1040 710 265 121 691 1177 390 1 2 3 4 387 TYPE DIMENSIONS mm NPT NPTF kg DN A C D F G X V J H I R2_S 80 100 B1J10 80 165 108...

Page 22: ...197 39 125 15 150 M07 F07 177 196 152 490 282 39 125 31 150 M10 F10 or M10E F10 177 227 169 297 239 500 290 52 200 33 200 M10 F10 or M10E F10 200 227 169 297 239 565 331 52 200 55 200 M12 F12 or M12E...

Page 23: ...langed Y Special 6 SIZE R1L 025 040 050 065 080 100 150 200 250 01 1H 02 2H 03 04 06 08 10 R21 025 040 050 080 100 200 250 300 01 1H 02 03 04 08 10 12 R2_S 080 100 100 150 150 200 200 250 250 300 300...

Page 24: ...ject to change without prior notice Neles Jamesbury and Easyflow by Neles and certain other trademarks are either registered trademarks or trademarks of Neles Corporation or its subsidiaries or affili...

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