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10

1 T 70 en

Place the locking tools in position and tighten as
shown in Fig. 19. Remove the extractor tool.

Lower the ball with bearings and seats into the
body, in the 'Open position'. Check that the back
face of the seat does not damage the support
ring seat when lowering the ball into the ball
body. See Fig. 20. 

Remove the locking tools.

Install the bonnet gasket. This graphite gasket
should always be replaced. 

Place the bonnet in position. If the gland pack-
ings are in place and in good condition, lower
the bonnet carefully, ensuring that the shaft key
groove does not damage them. If necessary
replace the gland packings as explained in
2.6.12.

Tighten the bonnet nuts by using the torques
given in Table 2. Tighten in the order shown in
Fig. 22.   

Assemble the gland packing as described in 4.2.

5

TESTING THE VALVE

The hydraulic body test shall be carried out after the
reassembly.

Test pressure shall be in accordance with an applica-
ble standard. Use the pressure required by the pres-
sure class or the flange bore. Keep the valve in the half
open position during the test.

If the tightness of the closure member is also to be
tested, please contact the manufacturer.

Fig. 20

Lowering the ball into the body

Fig. 21

Bonnet gasket

Table 

2

Recommended tightening torques of the
body stud nuts (for information only)

Recommended tightening torques

Thread

Torque, Nm

Torque, lbf.ft.

5/16 UNC               24

18

3/8 UNC

45

35

1/2 UNC

100

75

5/8 UNC

200

150

3/4 UNC

350

250

7/8 UNC

500

350

1 UNC

700

500

1 1/4 8UN

1300

950

1 1/2 8UN

1600

1200

1 3/4 8UN

1600 

1200

2 8UN

2500

1800

2 1/4 8UN

3500

2600

2 1/2 8UN

5000

3700

2 3/4 8UN

6300

4600

3 8UN

8400

6200

Note: Threads must be well lubricated 

Fig. 22

Nut tightening order

CAUTION:
Pressure testing should be carried out using equip-
ment conforming to the correct pressure class!

Summary of Contents for Metso T2 Series

Page 1: ...1 T 70 en 12 2008 TOP ENTRY BALL VALVE Series T2 Installation Maintenance and Operating Instructions...

Page 2: ...TATION RECEPTION AND STORAGE 4 3 INSTALLATION AND USE 5 3 1 General 5 3 2 Installing in the pipeline 5 3 3 Actuator 5 3 4 Start up 6 4 SERVICING 6 4 1 General 6 4 2 Replacing the gland packing 6 4 3 R...

Page 3: ...age rates Soft seated ISO 5208 leakage rate B Dimensions see Section 11 Weight see Section 11 NOTE As the use of the valve is application specific a number of factors should be taken into account when...

Page 4: ...t in uncontrolled pressure release Always isolate the relevant part of the pipeline release the pressure from the valve and remove the medium before dismantling the valve Be aware of the type of mediu...

Page 5: ...if necessary supported by flaky arched supports on the machined part or pref erably Fig 8 on the part of pipeline next to the valve After welding the piping should be carefully cleaned and flushed bef...

Page 6: ...can be carried out by the end user The numbers in parentheses refer to the parts list and the exploded view of the valve in Section 10 if not oth erwise stated 4 2 Replacing the gland packing If the...

Page 7: ...5 Removing the valve from the pipeline Make sure that the pipeline is empty and unpres surized and that there is no medium flowing to the pipeline while the valve is being serviced Carefully attach t...

Page 8: ...bellows 4 7 Checking the parts of a dismantled valve 4 7 1 Seats Seat T Check the sealing and back surfaces of the seat ring 7 the support ring 35 and the o ring 63 Sealing surfaces may require lappi...

Page 9: ...Standard construction Bearings are of PTFE with stainless steel net Check that the bearing strips and replace if nec essary Hi temp construction Bearings are of stainless steel with hard coating or s...

Page 10: ...NG THE VALVE The hydraulic body test shall be carried out after the reassembly Test pressure shall be in accordance with an applica ble standard Use the pressure required by the pres sure class or the...

Page 11: ...sitions by means of the actuator stop screws located at both ends see Fig 24 An accurate open posi tion can be seen in the body flow bore Check that the yellow arrow on the actuator indi cates the bal...

Page 12: ...n a valve body number of the parts list part number name of the part and quantity required This information can be found from the identification plate or documents NOTE Metso accepts no responsibility...

Page 13: ...Trunnion bearing 5 1 Trunnion bearing 7 1 Ball seat 8 1 Bonnet 9 1 Gland 10 1 Key 12 Stud 14 Stud 16 Hexagon nut 18 Hexagon nut 19 1 ID plate 35 2 Secondary seat S T G 60 1 Bearing strip 61 1 Bearing...

Page 14: ...368 215 9 89 50 8 348 9 52 58 35 39 1 163 60 167 224 22 5 1 1 8 95 T2H 03 80 470 266 7 125 76 2 447 12 7 80 45 50 4 201 70 225 300 22 5 1 1 2 205 T2H 04 100 546 311 1 150 507 12 7 90 55 60 6 218 80 28...

Page 15: ...metal bearings one way tight E Single seated PTFE bearings one way tight H High temperature metal bearings double seated S Subsea construction Y Special 4 sign SIZE in 02 03 04 06 08 10 12 14 16 18 20...

Page 16: ...ocaba S o Paulo Brazil Tel 55 15 3235 9700 Fax 55 15 3235 9748 49 Asia Pacific 238A Thomson Road 25 09 Novena Square Tower A 307684 Singapore Tel 65 6511 1011 Fax 65 6250 0830 China 19 F the Exchange...

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