Nederman FlexPAK 800 Installation And Service Manual Download

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Compact dust collectors

FlexPAK 800/1000

Standard models

144838(03)

2018-05-23

Original installation and service manual

INSTALLATION AND SERVICE MANUAL

Installation and service manual

Summary of Contents for FlexPAK 800

Page 1: ...Compact dust collectors FlexPAK 800 1000 Standard models 144838 03 2018 05 23 Original installation and service manual EN INSTALLATION AND SERVICE MANUAL Installation and service manual...

Page 2: ...FlexPAK 800 1000 2...

Page 3: ...FlexPAK 800 1000 3 Figures 4 English 11...

Page 4: ...FlexPAK 800 1000 4 AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp Figures 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2...

Page 5: ...FlexPAK 800 1000 5 3 4 5 13 12 10 9 7 8 2 1 3 4 6 5 11 11 7 8 9 12 13 16 15 14 18 17 19 15 20 10...

Page 6: ...FlexPAK 800 1000 6 1 2 3 4 5 6 7 14 13 12 11 9 8 10 7 6...

Page 7: ...FlexPAK 800 1000 7 SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 8 EMERGENCY STOP 6 1 5 4 2 3...

Page 8: ...FlexPAK 800 1000 8 9 10 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 2 1 4 5 6 8 7 9 3 1...

Page 9: ...FlexPAK 800 1000 9 11 12 14 13...

Page 10: ...FlexPAK 800 1000 10 1 0 m 39 4 A B C 16 17 15 Min 2 1m 83 A A A A C...

Page 11: ...General requirements 20 5 7 Ground check measurement 20 5 8 Automatic bin emptying function 20 5 9 Machining chips and swarf extraction 20 5 10 Pneumatic filter cleaning valve 20 5 11 Compressed air...

Page 12: ...tative immediately Include this when needed This manual is supplemented by an installation and service manual 2 Safety This document contains important information that is presented as either a warnin...

Page 13: ...m 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Filtration efficiency Dust class L Dust class L Dust class L Maximum ambient temperature 10 40 C 14 104 F 10 40 C 14 104 F 10 40 C...

Page 14: ...ut a plastic bag CAUTION Risk of equipment damage Use only Nederman original spare parts and accessories Figure 3 4 and 5 show the main components of the unit 1 Collector bin see figure 3 2 Dust extra...

Page 15: ...ith a Protective Earth PE cable 5 Compressed air supply 6 mm nylon hose 6 Compressed air valve size G1 4 or G1 2 7 Water and dirt trap Compressed air supply is to be clean and dry 8 Maintenance switch...

Page 16: ...er is enclosed 4 Accessories The FlexPAK 800 1000 start and control unit is prepared for the connection of Nederman accessories and customer connections The installation of accessories extra equipment...

Page 17: ...1000 is to be placed before installation Consider the following when installing the unit The unit is to be anchored to a hard level and firm foundation There are four fastening brackets on the bottom...

Page 18: ...ocity in the ducts may vary depending on how much of the vacuum system is used Flushing Depending on the type of dust and fumes to be filtered by the unit a principle called flushing may be used to ke...

Page 19: ...tip over to avoid a crush risk The unit is to be anchored to the floor particularly if it is located at a high level to ensure that it does not move and fall down The frame has four holes for anchori...

Page 20: ...voltage and frequency to the unit are correct 5 7 Ground check measurement Check that the unit is properly grounded after both the main installation and regular maintenance work If a component is remo...

Page 21: ...or fan and air duct may become very hot during operation Always use an approved breathing mask goggles and gloves when replacing the dust sack and other work that involves exposure to dust Use ear pro...

Page 22: ...ector bin Crush hazard Be careful when lowering and refitting the collector bin Use proper protective equipment Wear goggles dust mask and gloves when emptying the collector bin NOTE The plastic bag i...

Page 23: ...r supply 5 Check the valve disc fastening damage and wear Replace if required 6 Replace the protecting top cover 6 5 The motor and the fan unit Inspect and clean the motor compartment regularly The mo...

Page 24: ...e is updated using an SD Card Carefully follow the included instructions when the software needs to be updated 6 8 Spare parts CAUTION Risk of equipment damage Use only Nederman original spare parts a...

Page 25: ...es short circuited If the PS cable is damaged press the Standby Running button to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the el...

Page 26: ...f the unit does not go into Idling mode and filter cleaning does not take place after 10 seconds break the PS cable manually by opening fuse holder F4 Wait at least 10 seconds If switching to Idling m...

Page 27: ...ing FCR Filter cleaning relay FCV Filter cleaning valve MFDPS Main Filter Differential Pressure Sensor MFDPS FC Main Filter Differential Pressure Sensor Filter Cleaning MFDPS Wr Main Filter Differenti...

Page 28: ...ckets Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transpo...

Page 29: ...SO 8573 1 class 5 Compressed air valve Compressed air connected to unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag repla...

Page 30: ...Result Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative p...

Page 31: ...valve check Filter bags visual check Filter bags check pressure drop performance Main filter replace Clean and dry air ISO 8573 1 class 5 check GND1 Fan Incoming duct Incoming mains ground GND1 Exter...

Page 32: ...FlexPAK 800 1000 EN 32...

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Page 34: ...www nederman com...

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