Neatech Rehab Series Service Manual Download Page 9 | Manualshive

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Neatech Rehab Series Service Manual Download Page 9

Service manual is intended for technical personnel to maintain and repair wheelchairs. It is
important to follow the instructions contained in this manual in order to professionally work
with the product.

The qualified personnel who works with wheelchairs must comply with all provisions of
occupational safety and common sense in order to preserve his own safety.

The manufacturer declines all responsibility for any accidents occurring during the working with

the product.

WARNING: It is prohibited to use the product or its parts for any purpose other

than that indicated. For a correct use please follow the instructions given in this

manual. The manufacturer disclaims any responsibility for damages caused by

improper use of the product.

The manufacturer disclaims any responsibility for inappropriate selection of product model and

configuration.

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Summary of Contents for Rehab Series

Page 1: ...SERVICE MANUAL 2019 12 0 2...

Page 2: ......

Page 3: ...or classification of Annex IX of this Directive it is classified as class I medical device It also complies with the requirement of the harmonized standards UNI EN 12182 Technical aids for disabled pe...

Page 4: ...est angle 11 3 5 Footplates height 13 3 6 Footplates depth and angle 16 3 7 Armrest height 18 3 8 Armrest depth 20 3 9 Armrest depth 22 3 10 Castor height 24 3 11 Legrest angle 25 3 12 Joystick positi...

Page 5: ...ture 49 5 3 1 User information 49 5 3 1 Service information 51 5 4 Wiring diagram 52 5 4 1 Rnet 52 5 5 Batteries replacement 56 5 6 Reuse 60 5 7 Spare parts 61 6 SPECIFICATIONS 65 6 1 Maximum user wei...

Page 6: ...nce of pinch hazard ELECTRICAL WARNING This symbol means presence of danger related to the presence of electrical energy Please pay special attention when this symbol is present INFORMATION This symbo...

Page 7: ...product to prevent any damage to the user or product itself Any transport on a slope greater than the maximum safety slope can be dangerous Please don t seat on armrests Center of balance of the wheel...

Page 8: ...nintended directions If any of these occur it could result in severe injury to you or others Electromagnetic radiation can damage the control system of your chair There is no way to know the effect on...

Page 9: ...nse in order to preserve his own safety The manufacturer declines all responsibility for any accidents occurring during the working with the product WARNING It is prohibited to use the product or its...

Page 10: ...ories or spare parts on the product Do not use the product in combination with other medical devices without first having considered any risk due to combination of more products MANUFACTURER For any n...

Page 11: ...lly programmable performance modules in order to meet all driving needs of each athlete in any role and any arrangement Control power 350 watt motors speed up to 15 km h and stability with 7 5 camber...

Page 12: ...f the device is not damaged scratched bent etc Any fault or damage found must be immediately reported on the shipping documents and promptly communicated to the shipper 2 2 Unpacking Inside the box th...

Page 13: ...t the manufacturer Software parameters of the wheelchair This part of the software is made by the manufacturer It is intended to assure driving and seating function of the wheelchair It is responsibil...

Page 14: ...eboot the wheelchair Press the Mode key until the OBP screen is reached For more information see Rnet manual Programming must be conducted only by qualified personnel with in depth knowledge of the wh...

Page 15: ...he software it is required a Rnet Dongle made by Penny Giles and some special software Please contact the manufacturer for more information To know the latest version of wheelchair parameters and for...

Page 16: ...start the application Figure 2 Click FILE OPEN and select the desired programming file or read parameters from the wheelchair by clicking on the DOWN arrow Connect the Rnet Dongle to the PC and to th...

Page 17: ...be performed by an authorized service center Table 1 Adjustment Type of operation Seat tilt A User Seat depth B Assistant Backrest angle B Assistant Armrests depth and width B Assistant Armrests heig...

Page 18: ...www neatech it 8 71 3 2 Seat tilt A SEAT ANGLE A MIN VALUE A MAX VALUE 0 15 Figure 3 Act on the lever A located under the seat to tilt the wheelchair...

Page 19: ...9 71 3 3 Seat depth A MIN VALUE A MAX VALUE 340 mm 460 mm Table 3 WARNING It is needed to set separately left and right seat depth Always set them at the same manner Average needed time 5 min Difficul...

Page 20: ...he backrest Loosen the 2 screws shown in figure Set the backrest according to the desired seat depth Tight again the 6 screws Repeat operations for both left and right side of the wheelchair Mount aga...

Page 21: ...T ANGLE A POSSIBLE VALUES 80 90 99 108 117 126 135 Average needed time 5 min Difficulty level Easy Figure 5 Pull away the pin shown in figure Set backrest at the desired angle Put back in place the pi...

Page 22: ...www neatech it 12 71...

Page 23: ...www neatech it 13 71 3 5 Footplates height A POSSIBLE VALUES 30 0 cm 31 5 cm 33 0 cm 34 5 cm 36 0 cm Average needed time 5 min Difficulty level Easy A...

Page 24: ...th the allen wrench while holding the nut behind with the open end wrench Repeat the operation for both left and right side of the wheelchair Set the position of the footplate according to desired hei...

Page 25: ...Figure 7 Unscrew the screw shown in figure with the allen wrench while holding the nut behind with the open end wrench Set the position of the footplate according to desired height Screw again the sc...

Page 26: ...gle RANGE It is not easy to provide a range for adjustment of footrests because there are too many configuration and possibilities In any case it is always possible to choose between 3 different depth...

Page 27: ...ews shown in figure Set the position of the footplate according to desired angle Tighten again the screws ALLEN WRENCH 4 mm Depth adjustment Unscrew the 2 screws shown in figure Set the position of th...

Page 28: ...23 5 cm 31 5 cm RIGHT AND LEFT SIDE It is possible to adjust separately left and right armrest Average needed time 5 min Difficulty level Easy SIDEPAD JOYSTICK AND ARMREST HEIGHT It is better to adju...

Page 29: ...www neatech it 19 71 Figure 9 Loosen the 2 screws shown in figure Set the armrest according to the desired height Tight again the 2 screws ALLEN WRENCH 5 mm...

Page 30: ...w neatech it 20 71 3 8 Armrest depth A MIN VALUE A MAX VALUE 12 5 cm 23 5 cm RIGHT AND LEFT SIDE It is possible to adjust separately left and right side Average needed time 5 min Difficulty level Easy...

Page 31: ...21 71 Figure 10 Tilt the seat because it is needed to act under the seat See section 3 2 Loosen the 4 screws shown in figure Put the backrest at the desired position Tighten again the 2 screws OPEN EN...

Page 32: ...w neatech it 22 71 3 9 Armrest width A MIN VALUE A MAX VALUE 6 0 cm 10 0 cm RIGHT AND LEFT SIDE It is possible to adjust separately left and right side Average needed time 5 min Difficulty level Easy...

Page 33: ...t 23 71 Figure 11 Tilt the seat because it is needed to act under the seat See section 3 2 Loosen the 4 screws shown in figure Put the backrest at the desired position Tighten again the 2 screws ALLEN...

Page 34: ...tment of sidepad because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy Figure 12 Remove the plastic cup using a lever Act on the two nuts shown in...

Page 35: ...ere are too many configuration and possibilities Figure 13 Unscrew the screw shown in figure Repeat operation for both left and right side of the wheelchair Set the protection at the desired position...

Page 36: ...o provide a range for this because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy Figure 14 Unscrew the 2 screws shown in figure Adjust the depth of...

Page 37: ...www neatech it 27 71 ADJUNCTIVE ADJUSTMENT Moreover it is possible to adjust the angle of the joystick simply acting on the two levers shown in figure Figure 15...

Page 38: ...sition Default position means that all adjustable parts of the wheelchair are set in the most stable and safe configuration ADJUSTABLE PARTS VALUE NOTES Seat angle 0 Backrest angle 90 Legrest angle 90...

Page 39: ...transfer distance Also be certain the wheel locks are engaged to prevent the wheels from moving Do not let children use the wheelchair without supervision INFORMATION The product is not intended to be...

Page 40: ...of the age of the passenger The wheelchair is not designed for weight training and is unsafe for use as a seat while weight training Do not lean over the top of the back upholstery to reach objects f...

Page 41: ...ndicated in specifications of this manual Don t use the wheelchair up or down ramps that are not equipped with proper edge protection to prevent the wheelchair from falling down Don t use the wheelcha...

Page 42: ...imb obstacles In any case when facing a small obstacle is it possible to unlock the rear protection acting on the handles shown in figure in order to facilitate operations After obstacle climbing it i...

Page 43: ...Transfer into and out the wheelchair Users transfer is recommended with the presence of an assistant Don t use footrests or armrests as support Always turn off the wheelchair before transfer Lift of t...

Page 44: ...p the wheelchair unless it is an emergency Horn MODE Use this function to navigate all working mode of the wheelchair For example it is possible to choose between drive and seat function PROFILE As de...

Page 45: ...TION Set time Use this function to set the time shown on the display Distance Use this function to see total and partial distance made with the wheelchair It is also possible to reset partial distance...

Page 46: ...re released it is not possible to drive the wheelchair Figure 20 LOCKED UNLOCKED UNLOCKED LOCKED WARNING When the brakes are released never use the wheelchair on a slope or a wet surface Don t operate...

Page 47: ...www neatech it 37 71 4 3 Use as seat in a motor vehicle WARNING It is not possible to use the wheelchair as a seat in a motor vehicle...

Page 48: ...ng the wheelchair on the front and shows the position ON and OFF of the switch If the power chair suddenly stops use the switch to connect again batteries to the power module and turn on again the whe...

Page 49: ...for AGM batteries Connect the power cord to a power supply 230 V Connect the cable to the joystick or to the chassis as shown in Figure RNET Figure 22 When batteries are loaded unplug the power cord...

Page 50: ...uch as remaining battery power battery state of aging and temperature However the approximate charging time is about 12 hours Battery charging should be done in well ventilated environments Never char...

Page 51: ...t 41 71 4 6 Cooling fan Under the back cover of the wheelchair there is a fan with the aim of cooling the main Power Module It is possible to turn on and off the fan acting on the switch shown in Figu...

Page 52: ...www neatech it 42 71 4 7 Front protection It is possible to have different type of front protection Figure 58 Football front protection Figure 58 Hockey front protection 1...

Page 53: ...at If it is necessary to transport the wheelchair to facilitate operation follow these instructions It is possible to store the wheelchair in a place with a temperature between 20 C and 45 C Turn off...

Page 54: ...e bolt A and a 15 mm open end wrench to unscrew the nut C Use a 17 mm open end wrench to block the bolt A and a 22 mm open end wrench to unscrew the nut B Swipe away the bolt and pay attention to dism...

Page 55: ...www neatech it 45 71 Use the highlighted bar in figure to pull toward the seat...

Page 56: ...its complete weight please pay attention while handling Grab the seat with two hands at the same time on the bar shown in Figure Figure 25 Unscrew the screws shown in figure Remove the cover While rem...

Page 57: ...air can be also shipped via air If it is necessary to ship the wheelchair it is very important to protect it with an appropriate package It is not possible to provide a universal package so the user s...

Page 58: ...oid prolonged contact of the wheelchair with water It may cause oxidation of the metal parts Avoid long exposure of the wheelchair to direct sunlight WARNING Any work on the wheelchair must be perform...

Page 59: ...B Assistant Check that no wires are in the way for the movements of the chair Before each use B Assistant Check the charge of batteries Daily A User Clean the wheelchair Weekly B Assistant Check if th...

Page 60: ...71 5 3 Tire puncture 5 3 1 User information Traction wheel Figure 27 Unscrew the screw A using a 5 mm allen wrench Unscrew the screw B using a 6 mm allen wrench Remove the bar ALLEN WRENCH 6 mm ALLEN...

Page 61: ...ve the plastic cap of the wheel Unscrew the screw of the wheel Remove the wheel ALLEN WRENCH 6 mm Contact an authorized service center for the repair or the substitution of the damaged wheel When the...

Page 62: ...better to repair or substitute the wheel Code Description Type of operation R065 0020 Traction wheel A R065 0021 Tube of traction wheel B R045 0022 Tire of traction wheel B Table 5 Type of operation A...

Page 63: ...www neatech it 53 71 5 4 Wiring diagram 5 4 1 Rnet Figure 29...

Page 64: ...www neatech it 54 71 A Power module W1 Battery pack and main switch W4 included in motor Motor 1 left W5 included in motor Motor 2 right W6 BUS W7 Charger connector W1 W6 W7 W4 W5...

Page 65: ...www neatech it 55 71 B Battery pack and main switch W2 Power module and fan W2 W3 W3...

Page 66: ...www neatech it 56 71 C Fan and switch W2 Power module W3 Main switch W3 W2...

Page 67: ...he bolt A and a 15 mm open end wrench to unscrew the nut C Use a 17 mm open end wrench to block the bolt A and a 22 mm open end wrench to unscrew the nut B Swipe away the bolt and pay attention to dis...

Page 68: ...www neatech it 58 71 Use the highlighted bar in figure to pull toward the seat...

Page 69: ...ab the seat with two hands at the same time on the bar shown in Figure Figure 32 Unscrew the screws shown in figure Remove the cover While removing unplug the connector of the switch of the fan ALLEN...

Page 70: ...The weights of each battery is about 25 kg Please pay special attention while handling BATTERIES SPECIFICATION 12 V C20 75 Ah AGM or GEl type Dimensions 260x170x205 h Code Description Type of operatio...

Page 71: ...efore dispensing it the product must be cleaned and subjected to maintenance The operating instructions are included in this manual and must also be provided when the product is passed on WARNING This...

Page 72: ...f operation Notes R045 0110A Batteries B R065 0020 Traction wheel A R065 0021 Tube of traction wheel B R045 0022 Tire of traction wheel B R045 0030 Lateral bar 320x58 mm A R045 0220 Wheel protection B...

Page 73: ...0320G Footplate unique seat width 400 mm A R045 0320H Footplate unique seat width 420 mm 480 mm A R045 0320J Footplate unique seat width 500 mm A R045 0321 Fixing system for footrest A R045 0330 Gas...

Page 74: ...400 mm A R045 0420C Backrest canvas seat 420 mm A R045 0420D Backrest canvas seat 440 mm A R045 0420E Backrest canvas seat 460 mm A R045 0420F Backrest canvas seat 480 mm A R045 0420G Backrest canvas...

Page 75: ...accessories not approved by the manufacturer may make the wheelchair unstable or uncontrollable For each order always contact an authorized service center CONTACT INFORMATION For any other part not de...

Page 76: ...or permanent mobility difficulties confined to a sitting position who need to use the wheelchair for indoor sport activities as for example hockey or football WARNING It is prohibited to use the prod...

Page 77: ...www neatech it 67 71 6 1 Maximum user weight Seat width MAX 36 cm 75 kg 38 cm 100 kg 40 cm 100 kg 42 cm 150 kg 44 cm 150 kg 46 cm 150 kg 48 cm 150 kg 50 cm 150 kg Table 8...

Page 78: ...st MIN 980 mm MAX 1100 mm Overall width 730 mm Folded length N A Folded width N A Folded height N A Total mass the weight may change significantly according to the configuration of the wheelchair MAX...

Page 79: ...seat width MIN 36 0 cm MAX 50 0 cm Seat surface height at front edge 50 0 cm Backrest angle MIN 80 MAX 135 Backrest height 420 mm Footrest to seat distance MIN 30 0 cm MAX 36 0 cm Armrest to seat dis...

Page 80: ...imensions A 360 mm 380 mm 400 mm 420 mm 440 mm 460 mm 480 mm 500 mm B MIN 340 mm MAX 460 mm C 420 mm E 500 mm G Football front protection 1100 mm Hockey 1 front protection 980 mm Hockey 2 front protec...

Page 81: ...r workmanship The warranty doesn t cover parts subject to usury or damaged parts by overload misuse alterations and repairs made by unauthorized third parties from the manufacturer The warranty expire...

Page 82: ...Note...

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