Navman G-PILOT 3380 Installation Manual Download Page 7

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NAVMAN 

G-PILOT 3380 System Installation Manual

The recommended installation sequence is:
1  Read this manual and the documentation 

that comes with the other parts.

2  Plan the installation: select where the 

equipment and wiring will be installed (see 
section 3-2).

3  Install the MCU600 (see section 3-3).
4  Install the steering drive and wire the heavy 

duty and light duty power supplies  
(see section 3-4).

5  Install the rudder feedback unit  

(see section 3-5).

6  Install the compass (see section 3-6).

3 Installation

3-1 Installation sequence

Warning:

 Correct installation is critical to the 

performance of the unit. It is vital to read this 
manual and the documentation that comes 
with the other parts before starting installation.

Warning:

 

 

The MCU600 is not waterproof. Mount the 
unit in a dry place. 

 

The G-PILOT 3380 system display unit is 
waterproof.

 

The compass, gyro and rudder feedback 
unit are completely waterproof.

Warning:

  Ensure that any holes that you 

cut will not weaken the boat’s structure. If in 
doubt, consult a qualified boat builder.

7  Install the gyro (see section 3-7).
8  Install the display unit and any other 

marine instruments that will be used with 
the G-PILOT 3380 system (see section 3-8).

9  Carry out the dockside setup  

(see section 4).

10  Carry out the sea trials (see section 5).
If you are unsure where a part should be 
installed, mount and wire the part temporarily, 
without cutting holes in the boat. After the sea 
trials have been completed, install and wire 
the part permanently.

Power supply:

 The G-PILOT 3380 system 

requires two power supplies, both nominally 
12 V DC:

 

A heavy duty supply for the steering drive

 

A light duty supply for the G-PILOT 3380 
system electronics and display unit; this 
supply also powers any additional display 
units and other instruments.

The power supplies require one or two 
switches and fuses or circuit breakers (see 
section 3-4).

Steering drive:

 The G-PILOT 3380 system can 

power a hydraulic pump, constantly running 
pump set, hydraulic linear drive or mechanical 
drive rated at 12 V DC and up to 20 A.

Rudder linkage:

 To link rudder to rudder 

feedback unit (see section 3-5). 
For wiring, see 

Select Wire Table 

in section 3-4-2.

External beepers or lights (optional ):

  

The external output is switched to ground,  
30 V DC and 250 mA maximum. If the beepers 
and lights require more than 250 mA total, fit 
a relay.

Other marine instruments (optional):

 Wind, 

speed or GPS instruments can be connected 
(see section 1-2).

Other parts:

 For systems of several 

instruments, wiring and connectors are 
required. Navman junction boxes can simplify 
wiring several Navman instruments together 
(see section 1-2 or the 

NavBus Installation and 

Operation Manual

).

Coupling connectors and 10 m (33 ft) extension 
cables are available to extend the rudder 
feedback unit, compass or gyro cables. Do not 
fit more than one extension cable to each unit.
For more information, consult your  
Navman dealer.

2-2 Other parts required

Summary of Contents for G-PILOT 3380

Page 1: ...NAVMAN w w w n a v m a n c o m w w w n a v m a n c o m Pilot 3380 A U T O P I L O T S Y S T E M Installation Manual...

Page 2: ...n Control Unit 10 3 4 Installing the power supplies and steering drive 11 3 4 1Installingthepowersupplies 11 3 4 2Installingthesteeringdrive 12 3 5 Installing the RFU rudder feedback unit 16 3 6 Insta...

Page 3: ...t we retain the right to make changes to the product at any time which may not be reflected in this version of manual Please contact your nearest Navman office if you require any further assistance Go...

Page 4: ...a G PILOT 3380 system you must perform installation dockside setup and sea trials see sections 3 4 and 5 To fully set up a G PILOT 3380 system after a part has been changed or if a problem is suspect...

Page 5: ...e instrument then the values will automatically change in all other instruments of the same type Each instrument can be assigned to a group of instruments called a NavBus group see NavBus group in the...

Page 6: ...ves performance Note IftheG PILOT 3380 system isconnected toaNavman serieswindorspeedinstrument usingNavBus thentheG PILOT 3380 system will automaticallyreceiveandusethewindorspeed data andtheNMEAconn...

Page 7: ...art temporarily without cutting holes in the boat After the sea trials have been completed install and wire the part permanently Power supply The G PILOT 3380 system requires two power supplies both n...

Page 8: ...power supply and steering drive usually require high current cables Select the wire gauge from the wire size table see section 3 4 2 Fit high current cables at least 1 m 3 ft away from other electroni...

Page 9: ...current wiring Accessible for installation and service If possible on a vertical panel which does not vibrate Follow the location guide see section 3 2 1 Mount the unit with the cable connectors at t...

Page 10: ...y one switch con guration Choose this con guration to have one switch to turn the G PILOT 3380 system and any other instruments on and o Circuit breaker or fuse and switch current rating to suit steer...

Page 11: ...ystem Cable length from main control unit to power supply or to drive 2 5 ft 0 7 m 5 ft 1 5 m 7 5 ft 2 2 m 10 ft 3 m 12 5 ft 3 7 m 15 ft 4 5 m 17 5 ft 5 2 m 20 ft 6 m Current 1 amp 18 0 75 mm 18 0 75...

Page 12: ...otor Exampleofmechanicalsteeredpowervesselswithhydrauliclineardriveforsailingboat In the Setup Vessel menu See G PILOT 3380 Operation Manual set Drive Type to Motor Motor Clutch relay coil 1N4002 diod...

Page 13: ...Motor MCU600 Clutch coil 1N4002 diode or equivalent Fit close to relay coil 1N4002 diode or equivalent Fit close to relay coil Relay coil MCU600 1N4002 diode or equivalent Fit close to relay coil Rela...

Page 14: ...ing solenoid valves or relays with jog or electric steering In the Setup Vessel menu See G PILOT 3380 Operation Manual set Drive Type to Spool ground MCU600 Starboard Port Fit strain relief No connect...

Page 15: ...h end End of connecting rod snaps into one of the holes on the arm Mounting requirements These two distances to be equal Base to be adjacent to rudder shaft so that this angle is 90 Rudder shaft to be...

Page 16: ...has the cable on the opposite side to the connecting rod Centre line Sets of lines show the two linear ranges of the unit Base Recommended rudder amidships Arrangements Recommended U shaped arrangemen...

Page 17: ...ntre line on base Fit two screws provided loosely in middle of slots Rotate base so arrow on arm points to centre line on base Fit third screw provided tighten all screws Join coupling to rudder linka...

Page 18: ...nsmitter or antenna As close as possible to the centre of move ment of the boat to minimise how much the compass moves when the boat rocks and pitches If the compass can not be mounted at the centre o...

Page 19: ...to ensure the unit is vertical to within 10 Less than 10 10 3 Wire the cable back to the MCU600 following the wiring guide see section 3 2 2 Less than 10 10 MCU600 Plug connector into the Compass HS...

Page 20: ...of the boat to minimize how much the gyro moves when the boat rocks and pitches Mount the gyro on a panel which does not vibrate The unit is completely waterproof but should not be immersed Follow the...

Page 21: ...alling the G PILOT 3380 display unit and other instruments There are two mounting arrangements Flush mounting requires a solid panel with access behind for wiring and mounting screws After flush mount...

Page 22: ...l is not likely to deform and is not subject to excessive vibration The bracket can be tilted and the dispaly can be removed after each use Select a position where the display unit will be At least 4...

Page 23: ...the external alarm If the beepers and lights require more than 250 mA t an external relay 8 way connector Green Light duty power see section 3 4 1 Note Wire the display unit power wires red and black...

Page 24: ...or other series instruments t a separate light duty power supply for the extra instruments see section 3 4 or the instrument s installation manual The external alarm outputs green wire of Navman seri...

Page 25: ...has been changed or if a problem is suspected After dockside setup perform the sea trials see section 5 4 1 Start dockside setup Warning Until the rudder feedback unit is calibrated see section 4 2 t...

Page 26: ...the compass 5 Sea trials Perform the sea trials After performing the dockside setup see section 4 To check the operation of the G PILOT 3380 system For the sea trials sail in an open area where there...

Page 27: ...ealand and Australia C Tick IEC 60945 2002 Clause 9 Environment Compass IPx6 and IPx7 completely waterproof Gyro IPx6 and IPx7 completely waterproof Rudder feedback unit IPx6 and IPx7 completely water...

Page 28: ...avBus 7 Yellow Ignition wire 3 White Factory use isolate do not cut 8 Green External alarm switched to ground 30 V DC and 250 mA max 2 Brown Factory use isolate do not cut Green connector NavBusexpans...

Page 29: ...SYSTEM menu Language Night mode Key beep Auto power off SmartCraft Menu Setup OPTIONS menu Dodge angle Tack mode Tack angle Gybe mode Gybe angle Tack delay Turn rate Menu Setup VESSEL menu Vessel Type...

Page 30: ...ompass Magnetic variation Wind Menu Setup COMMS menu NMEA mode NavBus group Menu Setup PROFILES menu Profile user1 Parameters Adaptive Response Ratio Advanced Trim C rudder GPS gain Wind gain Profile...

Page 31: ...ponse Ratio Advanced Trim C rudder GPS gain Wind gain Profile user 4 Parameters Adaptive Response Ratio Advanced Trim C rudder GPS gain Wind gain Profile user5 Parameters Adaptive Response Ratio Advan...

Page 32: ...Lon 174 44 535 E Lat 36 48 404 S Made in New Zealand MN000272A NAVMAN PILOT 338 0...

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