NARGESA MT500 A Instruction Book Download Page 5

 

INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A                                                                                                          4 

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5.7. Using the equipment ...................................................................................................

 

 

5.7.1. Activation of the machine ...............................................................................

 

 

5.7.2. Starting up the machine .................................................................................

 

 

5.7.3. Machine in StandBy .......................................................................................

 

 

5.7.4. Left turning direction ......................................................................................

 

 

5.7.5. Machine in StandBy .......................................................................................

 

 

5.7.6. Right turning direction ....................................................................................

 

 

5.7.7. Machine in StandBy .......................................................................................

 

 

5.7.8. Programming the torsion of one piece ...........................................................

 

 

 

5.7.8.1. Finding the starting point ..................................................................

 

 

 

5.7.8.2. Confirm the starting point of the torsion ............................................

 

 

 

5.7.8.3. Definition of the kind of torsion .........................................................

 

 

 

5.7.8.4. Performing the torsion .......................................................................

 

 

 

 

5.7.8.4.1. Square torsion .....................................................................

 

 

 

 

5.7.8.4.2. Circle torsion ........................................................................

 

 

 

5.7.8.5. Finishing the torsion ..........................................................................

 

 

 

5.7.8.6. Pulling out .........................................................................................

 

 

5.7.9. Machine in StandBy .......................................................................................

 

 

5.7.10. Repetition of an existing torsion ...................................................................

 

 

 

5.7.10.1. Selection of the memory to be repeated .........................................

 

 

 

5.7.10.2. Performance of the selected memory .............................................

 

 

5.7.11. Machine in StandBy .....................................................................................

 

 

5.7.12. Counting of manufactured pieces ................................................................

 

 

 

5.7.12.1. Selection of the memory to be displayed ........................................

 

 

 

5.7.12.2. Delete the counting of manufactured pieces .................................

 

 

 

5.7.12.3. Do not delete the counter for manufactured pieces ........................

 

5.8. Solution of problems and emergency situations .........................................................

 

 

5.8.1. Emergency stop .............................................................................................

 

 

5.8.2. Interruption of electrical supply ......................................................................

 

 

 

5.8.2.1. When there was no torsion in process ..............................................

 

 

 

5.8.2.2. When there was a torsion in process ................................................

 

 

5.8.3. Loss of reference ...........................................................................................

 

5.9. Selection of language and model ................................................................................ 

6. STANDARD TOOLING 

............................................................................................................ 

7. OPTIONAL TOOLING 

............................................................................................................. 

8. DEMOSTRATION OF OPERATIONS WITH MOULDS 

........................................................... 

 

8.1. sequence of pictures for the different operations ........................................................ 

9. MAIN STEPS TO FOLLOW FOR A FAST PROGRAMMING OF THE MACHINE 

................. 

 

9.1. Starting screen ............................................................................................................ 

 

 

THECHNICAL ANNEX 

Summary of Contents for MT500 A

Page 1: ...UCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 PALAU DE STA EULALIA GIRONA SPAIN Tel 972 568085 Fax 972 568320 www nargesa com nargesa nargesa com FORGING TWISTING MACHINE MT5...

Page 2: ...Thank you for choosing our machines www nargesa com...

Page 3: ...BOOK OF FORGING TWISTING MACHINE MT500 A 2 THERE IS A DVD INCLUDED AS AN ESSENTIAL PART OF THIS BOOK IT S GOT THE STEP BY STEP PERFORMANCE OF THE MACHINE AND SOME EXAMPLES OF WORKS THAT CAN BE CARRIED...

Page 4: ...nnect it to the power supply 2 TRANSPORT AND STORAGE 2 1 Transport 2 2 Storage conditions 3 INSTALMENT AND STARTING UP 3 1 Instructions to fix it 3 2 Admisible outer conditions 3 3 Safety systems for...

Page 5: ...lling out 5 7 9 Machine in StandBy 5 7 10 Repetition of an existing torsion 5 7 10 1 Selection of the memory to be repeated 5 7 10 2 Performance of the selected memory 5 7 11 Machine in StandBy 5 7 12...

Page 6: ...f the basic shapes However the manufacturer can provide the user with the fitting mould for the head so he can create his own shapes 1 3 Noise caused by the machine In this case noise could be conside...

Page 7: ...the machine has are the ones to fit the head to make the different shapes It is provided with different stand points and clamping spots for materials In the last chapter of this manual there are a ser...

Page 8: ...230V as it is indicated below Star picture Picture triangle Likewise it is necessaryto change the input transformer terminals for the change of tension Input 400 V Terminals 0 and 400 Input 230 V Ter...

Page 9: ...lift truck 2 2 Storage conditions The machine should be stored in place with the following requirements Humidity between 30 and 95 without condensation Temperature from 25 C to 55 C or 75 C for a leng...

Page 10: ...ts own weight thus it is very important to put it in a flat and even surface 3 2 Admissible outer conditions Environmental temperature Between 5 C and 40 C without exceeding 35 C as average temperatur...

Page 11: ...use the shearing off of arms or fingers 4 3 Information about forbidden usage methods Do not use tooling that are not provided by the manufacturer to prevent from the breaking of any element that migh...

Page 12: ...and therefore from now on when we refer to any of them we will just mention a generic name such as the machine 5 2 Definition of the system The plate described has a control zone on its right side and...

Page 13: ...ng the button Left and right turning of the head In order to use the machine manually just press one of them Key to delete the counter of one memory Press this key to initialize the machine each time...

Page 14: ...on Once here the user must select whether he wants to make a circle or square torsion since he has already inserted the piece into the die This is made by means of the proper button may be the key for...

Page 15: ...cked the number of manufactured pieces on it just press again the control key CNT Apart from what has been said up to now the user has one key to escape Escape which enables him to go back to the scre...

Page 16: ...for the user to understand the functioning of MT150A and MT500A 5 7 1 Activation of the machine Picture 1 Screen for starting up the machine 5 7 2 Starting up the machine The user presses the Esc but...

Page 17: ...he user is not pressing any of the buttons the machines enters into a StandBy mode 5 7 6 Right turning direction The user presses the button for Right turning Picture 6 Screen for right turning 5 7 7...

Page 18: ...t turning Or press the button for Right turning Picture 10 Screen for right turning Until it reaches the point he thinks is the proper one to start twisteing the piece Picture 11 Starting screen for d...

Page 19: ...for Turning right Picture 14 The reference shows the current situation of the torsion Picture 15 Until the piece has reached the desired torsion 5 7 8 4 2 Circle torsion The user can only press the b...

Page 20: ...ture 19 Screen for pulling out the torsion The user should press the buttons for Pulling out 5 7 9 Machine in StandBy Picture 20 Screen for StandBy on default 5 7 10 Repetition of an existing torsion...

Page 21: ...he same button for Memory he pressed before Picture 23 Starting screen for performing the selected torsion Picture 24 The selected torsion starts to be made Picture 25 The reference indicates de curre...

Page 22: ...en for StandBy on default 5 7 12 Control of manufactured pieces The user presses the CNT buttom Picture 29 Screen for the selection of the memory to be checked 5 7 12 1 Selection of the memory to be d...

Page 23: ...later and the machine enters in StandBy mode Picture 32 Screen for StandBy on default 5 7 12 3 Do not delete the counter for manufactured pieces The user presses the Escape button Picture 33 Screen fo...

Page 24: ...t the button for Emergency stop Picture 35 Screen to indicte it is necessary to re start the machine Picture 36 Screen for starting up The machine will turn until it reaches its starting point from wh...

Page 25: ...is has been done the user should press the Escape button Picture 39 Screen to initialize the machine Now the machine turns until it reachesits atsrting point from which all references for the torsion...

Page 26: ...ause in case a mistake occurs when programming It could cause irreparable damage to the machine and the control So considering this the user should obey and follow all steps described below Here the u...

Page 27: ...one Picture 46 Screen for selecting the model You can select among three different models by pressing these keys Key 5 MT150A Single phase Key 6 MT150A Three phase Key 7 MT500A Three phase Getting one...

Page 28: ...handrails or clods in all kinds Folding with m nimum external radius Spiral Tooling Diam 120mm Tooling made of treated steel F1140 to make the second operation of the spiral in flat bar square or rou...

Page 29: ...thickness Tooling to make the Spiral Start Diam 80mm Tooling made of treated steel F1140 to make the start of the spiral in flat bar square or round max 10mm thickness Tooling for Spiral Start Diam 10...

Page 30: ...is ting in 18x18mm and 20x20mm square bar or 3 4 x3 4 and 5 8x5 8 inches Whitwort in conven tional carbon steel Tooling for Scrolling 40mm square and Flat bar 50x10 mm or 1 3 4 and 2 x3 8 inches Whitw...

Page 31: ...make scrolls or edge spirals in order to give it a different styling touch it is very used in specific countries Max Capacity Round or square 25 mm Weight 0 400 Kg Oval scrolls die Steel die to make...

Page 32: ...fferent sizes in square or round bars Max Capacity 4 Square or round de 12 mm Weight 55 Kg Double eye tooling Steel die to make the shape known as doubl eyed bent it is very used in balconies railings...

Page 33: ...re showing next belong to some possible shapes that could be makeable by using this machine as an example and in order to give the user a closer idea of the different uses the machine can have The pic...

Page 34: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 33 VOLUTES 1 2 3 4...

Page 35: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 34 BELLY TOP RAILING STYLE 1 2 3 4...

Page 36: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 35 5 6 7 8 BELLY TOP RAILING STYLE...

Page 37: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 36 FLAT BENT RINGS 1 2 3 4...

Page 38: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 37 DOUBLE EYE 1 2 3 4...

Page 39: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 38 DOUBLE EYE TO THE LEFT 1 2 3 4 5...

Page 40: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 39 BENT PIPE UP TO 1 2 3 4 5...

Page 41: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A 40 EDGE SCROLLS 1 2 3 4...

Page 42: ...e 2 programming options square or circle With the first one it is possible to program in both turn directions with the second option it will only be possi ble to program clockwise 6 Make the torsion b...

Page 43: ...as been made 9 Then press the pull out key and the torsion will be saved along with its pull out operation 9 2 Mass production of pieces 10 Once the operation is saved in a memory if you press the hea...

Page 44: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A A1 Thechnical annex Forging twisting machine MT500A List of parts Electric map...

Page 45: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A A2 A1 List of parts...

Page 46: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A A3 A2 Electric map...

Page 47: ...INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A A4 Annex to electric map For 400V For 230V...

Page 48: ...Select the menu Warranty Registration 3 Complete the form with your details and press Send 4 The window Message Sent confirms your data has been successfully sent to Prada Nargesa SL Your machine has...

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