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11.8. Coal filter cartridge : 
 

Coal filter cartridge removes water condensation and oil by a chemical 
system not mechanical. Activated carbon and molecular sieve absorb 
water and oil purifing breathing air according to DIN EN12021.  
Filter has two safety systems. The first one has a hole closed when the 
cartridge  has  put  inside.  It  is  not  possibile  to  refill  cylinders  without 
cartridge.  The  second  one  is  designed  to  prevent  pressurizing  in  the 
absence  of  the  filter  cartridge.  A  bore  provided  in  the  filter  bottom  is 
sealed  air-tight  only  if  the  cartridge  is  in  place.  Without  cartridge  the 
venting  bore  is  not  sealed,  the  air  escapes  into  the  atmosphere  and  
no pressure can be built up. 
 
The filter system is subject to dynamic load. It is designed for a certain 
number of load cycles, which originate from an abrupt pressure loss at 
condensate drain.After 500 operating hours an inspections have to be 
arranged  by  the  operator.  After  reaching  the  max.  number  of  load 
cycles: 8000 cycles at 300Bar or 21000cycles at 225Bar the filter as-
sembly must be replaced. Approximately,  with 4cycles per hour at 300 
bar filter must be changed after 2000 operating hours instead at 225 Bar after 5000 operating hours.. 
 

11.9. Filter maintenance : 
 

The cartridge in the picture  removes water and oil. 
 
Please follow the procedure as below: 
 

• 

Depressurize system before starting any maintenance work. 

• 

Dry inside of filter housing with a clean cloth before installing new cartridge and check for corrosion. Chan-
ge if necessary. 

• 

Check the O-ring and change it if damaged. 

• 

Change cartridge before reactiving a compressor unit. 

 
 
The number of operating hours or the amount of possibile bottle fillings per filter cartridge can be determinated 
taking into consideration the ambient temperature and the cartridge used. 
 
 
To avoid any ranger to your health or damage to your unit, change used up cartridges in good time.Never fill used 
up cartridges yourself. The filter material was chosen specifically by Nardi compressori for each kind of application. Never remove replace-
ment cartridge from packaging prior to actual use otherwise highly sensitive molecular sieve will absorb water vapour from surrounding air 
and cartridge saturated. 

INSTRUCTION MANUAL PACIFIC 210 

Summary of Contents for Pacific 210

Page 1: ...t read and understand all information inside the manual ATTENTION This machine can be used only after a careful reading of this instruction manual The machine may only used to produce compressed air O...

Page 2: ...s inspections must be adhered to 7 It is absolutely essential that the workplace is appropriately equipped for maintenance measures 8 Work on with the unit may only be carried out by reliable personne...

Page 3: ...roller bearings The upper and lower connecting rod bearings are also roller bearings Crankcase cylinders and heads are obtained from the gravity dies Connecting rod are extracted from casting dies Cy...

Page 4: ...essure MAX 0 5 bar Oil type Nardi oil High pressure Max permissibile ambient temp Olio normal Nardi Compressori 5 a 45 C 28 a 113 F Olio technical 1 Nardi Compressori 25 a 35 C 9 a 95 F Max permissibi...

Page 5: ...he unit externally for damage and faults periodically Inform the department person responsible immediately if anything is not as is should be including opearation If necessary shut the machine down im...

Page 6: ...y com pressor with anticorrosive protection Electric driven units should be operated and stored below deck Units with petrol engine should also be stored below deck after the filling process Take care...

Page 7: ...ontrols and monitors Before taking unit into operation after a standstill period of 2 years or more change compressor oil and intake filter Immediately after switching on the system for the first time...

Page 8: ...herwise water can enter and attack wire gauze causing it to rust Normally connectors are allowed for pressures up to 200bar 2 850psi Please follow the process below Connect air bottle to filling valve...

Page 9: ...ss of O rings Check functioning and tightness of filling valve Check zero position on final pressure gauge when depressurized Every 250 operating hours at least annually Date Signature Change intake f...

Page 10: ...final pressure safety valve After repair work Date Signature Check functioning and tightness of filling valve Clean intake filter and intake filter cartridge Check tightness of O rings After storage a...

Page 11: ...of vital importance for life and maintenance of the compressor Nardi has a particular oil studied and tested for the best operation of his machine Depending on the application of the compressor the re...

Page 12: ...use any cleaning fluids which are a hazard to respiration Please clean intake filter as following Remove micronic filter cartridge Clean with brush or by blowing air inside out Change with a new filt...

Page 13: ...5Bar the filter as sembly must be replaced Approximately with 4cycles per hour at 300 bar filter must be changed after 2000 operating hours instead at 225 Bar after 5000 operating hours 11 9 Filter ma...

Page 14: ...5 64 48 37 28 23 18 67 51 39 30 24 19 15 10 15 20 25 30 35 40 Temperature C Hours Little Damp Higt Damp Lifetime off Cartridge 210 200 BAR 57 43 32 28 19 15 11 46 34 27 20 16 12 10 10 15 20 25 30 35 4...

Page 15: ...an dirty valves Observe the correct sequence when fitting together again Check individual components for excessive wear If the valve seat and valve disks are dented replace the valves Use only satisfa...

Page 16: ...lace them if damaged Fix the head at cylinder Reconnect the intake and pressure lines Changing the valves of the 3th stage Please follow the procedure below Uscrew the intake and pressure linesfrom th...

Page 17: ...cting rod without oil thrower pin P R006 Connecting rod with oil thrower pin P A007 Washer for bearing connecting rod P A008 Elastic washer for counterbalance fixing P R009 Counterbalance P A010 Recti...

Page 18: ...irclip ring P B006 O ring closing compressor crankcase P B007 Closing crankcase flange P B008 Closing crankcase screw P B009 Oil seal P B010 Fixing Flange oil seal P B011 Screw flange oil seal P B012...

Page 19: ...cooling tubes high pressure P D028 O ring pump crankcase P E009 L 1 4 connection tube diam 6 mm P D029 Copper washer 1 4 P D010 3 throats stirrup support cooling tubes high pressure P D030 O ring oil...

Page 20: ...plete suction filter P G004 Safety O rings piston 1 stage P C013 Suction filter cartridge P G005 Upper Piston ring 1 stage P C020 L 3 8 connection tube diam 12 mm complete P G006 Lower o ring cylinder...

Page 21: ...essure valve 2 stage P E005 Cylinder nut P F019 Cloosing washer pressure valve 2 stage P F006 Inferior cylinder 2 Stage P F020 O ring pressure valve 2 stage P F007 Central O ring cylinder 2 Stage P C0...

Page 22: ...on valve 3 stage P E006 Piston pin 3 stage P E020 Plate valve 3 stage P E007 Safety o ring piston 3 stage P E021 Pressure valve 3 stage P E008 Inferior cylinder 3 stage P E022 O ring pressure valve 3...

Page 23: ...ter P L003 O ring filter intermediate pressure P L008 Stirrup screw Body intermediate pressure filter P M003 Cartridge filter high pressure complete with distributor disc and sintered filter P M008 Sa...

Page 24: ...24 Code Description Code Description P T004 Connecting tube P T007 2 Stage intercooler P T005 3 Stage intercooler P T006 1 Stage intercooler Pacific 210 SPARE PARTS...

Page 25: ...3 Up right connection 1 4 tube 6 mm P Q018 Drain valve housing P R003 Risan nut P Q018 Condensate drain valve complete P Q005 Schew P Q019 O ring P Q006 O ring P Q020 Set o ring P Q007 O ring P Q021 S...

Page 26: ...fitting P R007 O ring inside shaft P R022 Internal connectin DIN 225 Bar P R008 No brake O ring P R023 Internal connectin DIN 330 Bar P R009 Filling valve DIN 225 Bar P R024 Closing O ring connection...

Page 27: ...ain piston P S020 water drain valve P S007 water drain return spring P S021 1 4 plug P S008 water drain body closing O ring P S022 rilsan hose 6 mm fitting 1 4 P S009 water drain body P S023 3 way sol...

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